Component assembly

• US 8,432,678 B2
• Filed: 01/26/2010
• Issued: 04/30/2013
• Est. Priority Date: 01/06/2010
• Status: Active Grant

• Current Assignee: Apple Inc.
• Original Assignee: Apple Inc.
• Inventors: McClure, Stephen R., Banko, Joshua D., Ternus, John P., Rappoport, Benjamin M., Gibbs, Kevin
• Primary Examiner(s): Edwards, Anthony Q
• Application Number:
  US12/694,200
• Publication Number:
  US 20110164365A1
• Time in Patent Office: 1,190 Days
• Field of Search: 361/679.3, 361/781, 200/314
• US Class Current: 361/679.3
• CPC Class Codes: G06F 1/1613 for portable computers cooling arrangements therefor G06F1/203; constructional details or arrangements for pocket calculators, electronic agendas or books G06F15/0216; constructional details of portable telephone sets: with several bodies H04M1/0202
• CPC Class Codes: G06F 1/1626 with a single-body enclosure integrating a flat display, e.g. Personal Digital Assistants [PDAs]
• CPC Class Codes: G06F 1/1635 Details related to the integration of battery packs and other power supplies such as fuel cells or integrated AC adapter
• CPC Class Codes: G06F 1/1637 Details related to the display arrangement, including those related to the mounting of the display in the housing
• CPC Class Codes: G06F 1/1643 the display being associated to a digitizer, e.g. laptops that can be used as penpads details related to the relative motion of the display enclosure with respect to the body enclosure, e.g. to move between laptop and tablet PC configuration G06F1/1615
• CPC Class Codes: G06F 1/1656 Details related to functional adaptations of the enclosure, e.g. to provide protection against EMI, shock, water, or to host detachable peripherals like a mouse or removable expansions units like PCMCIA cards, or to provide access to internal components for maintenance or to removable storage supports like CDs or DVDs, or to mechanically mount accessories mounting of accessories to a computer display G06F1/1607; display hoods G06F1/1603; cooling arrangements for portable computers G06F1/203
• CPC Class Codes: G06F 1/1658 related to the mounting of internal components, e.g. disc drive or any other functional module
• CPC Class Codes: G06F 1/1698 the I/O peripheral being a sending/receiving arrangement to establish a cordless communication link, e.g. radio or infrared link, integrated cellular phone details of antennas disposed inside a computer H01Q1/2266
• CPC Class Codes: G06F 3/0412 Digitisers structurally integrated in a display
• CPC Class Codes: H01H 13/10 Bases; Stationary contacts mounted thereon
• CPC Class Codes: H04M 1/0252 by means of a snap-on mechanism
• CPC Class Codes: H04M 1/0266 for a display module assembly
• CPC Class Codes: H04M 1/0277 for a printed circuit board assembly
• CPC Class Codes: H05K 1/0281 Reinforcement details thereof
• CPC Class Codes: H05K 1/118 specially for flexible printed circuits, e.g. using folded portions
• CPC Class Codes: H05K 1/147 at least one of the printed circuits being bent or folded, e.g. by using a flexible printed circuit H05K1/148 takes precedence
• CPC Class Codes: Y10T 29/49002 Electrical device making

Abstract

A portable computing device is disclosed. The portable computing device can take many forms such as a laptop computer, a tablet computer, and so on. The portable computing device can include at least a single piece housing. The single piece housing including a plurality of steps. The plurality of mounting steps are formed by at least removing a preselected amount of housing material at predetermined locations on the interior surface. At least some of the mounting steps are used to mount at least some of the plurality of internal operating components to the housing.

Claims

1. A button assembly comprising:

a button body having an external top surface configured to receive a press event;

at least one tactile switch unit, mounted on a top surface of a first printed circuit board positioned such that a bottom surface of the button body can contact the tactile switch unit when the top surface of the button body receives the press event; and

a plurality of conductive posts mounted on a top surface of a second printed circuit board positioned and connected to a bottom surface of the first printed circuit board through a plurality of conductive pads mounted thereon;

wherein a current passes through at least two of the plurality of conductive posts when the external top surface of the button body receives the press event thereby closing a circuit in the tactile switch unit.

2. The button assembly of claim 1 further comprising:

at least one flange connected to the bottom of the button body configured to prevent rotational movement of the button body in a direction about an axis perpendicular to an external surface of a housing through which the button body can be mounted.

3. The button assembly of claim 2, wherein the at least one flange extends outward from the button body underneath the housing through which the button body is mounted.

4. The button assembly of claim 2, wherein the at least one flange and the button body are integrally formed as a single part.

5. The button assembly of claim 1 further comprising a flexure connected to the bottom surface of the button body and to a structural support unit within a housing in which the button assembly can be mounted, the flexure configured to limit lateral movement of the button body in a direction parallel to an external surface of the housing through which the button can be mounted and to limit rotational movement of the button body along any axis.

6. The button assembly of claim 5, wherein the button body can pivot about a top surface of the tactile switch unit.

7. The button assembly of claim 1, wherein the plurality of conductive posts includes at least a first post and a second post, wherein the first post is electrically coupled to a power level within the second printed circuit board and the second post is electrically coupled to a ground level within the second printed circuit board.

8. The button assembly of claim 1 further comprising at least one electronic component disposed on the top surface of the second printed circuit board in a region under the first printed circuit board.

9. The button assembly of claim 1, wherein the button body includes at least one tactile raised portion disposed on the surface configured to receive the press event.

10. An electronic device comprising:

a housing configured to enclose one or more electronic components;

an opening in an external surface of the housing; and

a button assembly at least partially disposed within the opening, the button assembly further comprising;

a button body having an external top surface configured to receive a press event;

at least one tactile switch unit, mounted on a top surface of a first printed circuit board positioned such that a bottom surface of the button body can contact the tactile switch unit when the top surface of the button body receives the press event; and

a plurality of conductive posts mounted on a top surface of a second printed circuit board positioned and connected to a bottom surface of the first printed circuit board through a plurality of conductive pads mounted thereon;

wherein a current passes through at least two of the plurality of conductive posts when the external top surface of the button body receives the press event thereby closing a circuit in the tactile switch unit.

11. The electronic device of claim 10, further comprising:

at least one flange mechanically coupled to the bottom surface of the button body; and

a stiffener section mechanically coupled to the first printed circuit board, wherein the stiffener section includes vertical walls that cooperate with the at least one flange to prevent the button body from moving laterally and rotating relative to the housing.

12. The electronic device of claim 11 further comprising a flexure mechanically coupled to the bottom surface of the button body and the stiffener section, wherein the flexure is configured to prevent the button body from becoming lodged beneath a portion of the stiffener section.

13. The electronic device of claim 12, wherein the button body is allowed to pivot about a top surface of the tactile switch unit, the pivoting motion allowing the button assembly to provide varying amounts of tactile feedback depending on the location of the press event on the top surface of the button body.

14. The electronic device of claim 11, wherein the at least one flange extends outward from the button body and is in contact with the housing when the button assembly is in a non-depressed state.

15. The electronic device of claim 11, wherein the at least one flange and the button body are integrally formed as a single part.

16. The electronic device of claim 10, wherein the plurality of conductive posts includes at least a first post and a second post, wherein the first post is electrically coupled to a power level within the second printed circuit board and the second post is electrically coupled to a ground level within the second printed circuit board.

17. The electronic device of claim 10, wherein the top surface of the second printed circuit board includes at least one electronic component disposed in a space between the first printed circuit board and the second printed circuit board.

18. The electronic device of claim 10, wherein the button body includes at least one directional marker on the surface configured to receive the press event.

19. The electronic device of claim 18, wherein the at least one direction marker includes one or more raised dots.

20. The electronic device of claim 18, wherein the at least one direction marker includes a compass point.