Downhole surveying utilizing multiple measurements

• US 8,433,519 B2
• Filed: 11/30/2011
• Issued: 04/30/2013
• Est. Priority Date: 10/22/2008
• Status: Expired due to Fees

• Current Assignee: Gyrodata Incorporated (SLB)
• Original Assignee: Gyrodata Incorporated (SLB)
• Inventors: Ekseth, Roger, Weston, John Lionel
• Primary Examiner(s): Raymond, Edward
• Application Number:
  US13/308,267
• Publication Number:
  US 20120126817A1
• Time in Patent Office: 517 Days
• Field of Search: 702/7, 702182-185
• US Class Current: 702/7
• CPC Class Codes: E21B 47/022 of the borehole, e.g. using geomagnetism
• CPC Class Codes: G01V 3/26 operating with magnetic or electric fields produced or modified either by the surrounding earth formation or by the detecting device with electromagnetic waves G01V3/30
• CPC Class Codes: G01V 3/38 Processing data, e.g. for analysis, for interpretation, for correction

Abstract

Certain embodiments described herein provide a measure of the misalignment of multiple acceleration sensors mounted in the downhole portion of a drill string. In certain embodiments, the measure of the misalignment corresponds to a measure of sag which can be used to provide an improved estimate of the inclination of the downhole portion of the drill string and/or the wellbore. Certain embodiments described herein provide an estimate of the magnetic interference incident upon a drilling system using multiple magnetic sensors mounted within a non-magnetic region of the downhole portion of the drilling system. Certain embodiments utilize the magnetic measurements to determine an axial interference resulting from one or more magnetic portions of the downhole portion and to provide an improved estimate of the azimuthal orientation of the downhole portion with respect to the magnetic field of the Earth.

Claims

1. A measurement system having a downhole portion configured to move within a wellbore, the downhole portion having a first portion and a second portion, the first portion configured to be oriented at a first angle relative to the wellbore at a first position and the second portion configured to be oriented at a second angle relative to the wellbore at a second position, wherein at least one of the first angle and the second angle is non-zero, the measurement system comprising:

a first sensor mounted within the first portion, the first sensor configured to generate a first signal indicative of the orientation of the first portion relative to the Earth;

a second sensor mounted within the second portion, the second sensor configured to generate a second signal indicative of the orientation of the second portion relative to the Earth; and

a controller configured to receive the first signal and the second signal and to calculate a difference between the first angle and the second angle.

2. The measurement system of claim 1, wherein the orientation of the first portion relative to the Earth comprises a first azimuthal angle and a first inclination angle, and the orientation of the second portion relative to the Earth comprises a second azimuthal angle and a second inclination angle.

3. The measurement system of claim 1, wherein a difference between the first angle and the second angle is due to gravity induced sag and is less than about one degree.

4. The measurement system of claim 1, wherein the first sensor and the second sensor are spaced apart from one another by a distance in a range between about 40 feet to about 70 feet.

5. The measurement system of claim 1, further comprising a bend sensor configured to generate a third signal indicative of an amount of bend between the wellbore at the first position and the wellbore at the second position.

6. The measurement system of claim 5, wherein the controller is further configured to calculate the difference between the first angle and the second angle in response to the first, second, and third signals.

7. The measurement system of claim 5, wherein the bend sensor comprises an optical system comprising a light source and a light detector separated from the light source by a non-zero distance along the wellbore, the light source configured to direct light towards the light detector, the light impinging upon a first portion of the light detector when the downhole portion is in an unbent state and upon a second portion of the light detector when the downhole portion is in a bent state.

8. The measurement system of claim 1, wherein the controller is further configured to calculate the amount of bend between the wellbore at the first position and the wellbore at the second position in response to the first and second signals using a predictive filtering technique.

9. The measurement system of claim 8, wherein the predictive filtering technique comprises Kalman filtering.

10. A method of determining the misalignment between a first sensor and a second sensor within a wellbore, the method comprising:

receiving one or more signals from the first sensor indicative of an orientation relative to the Earth of the first sensor at a first position within the wellbore, the first sensor oriented at a first angle relative to the wellbore at the first position;

receiving one or more signals from the second sensor indicative of an orientation relative to the Earth of the second sensor at a second position within the wellbore, the second sensor oriented at a second angle relative to the wellbore at the second position, wherein at least one of the first angle and the second angle is non-zero; and

calculating the difference between the first angle and the second angle in response to the one or more signals from the first sensor and the one or more signals from the second sensor.

11. A measurement system having a downhole portion configured to move within a first wellbore, the downhole portion comprising at least one magnetic region, the measurement system comprising:

a first magnetic sensor and a second magnetic sensor spaced apart from one another by a non-zero distance, the first magnetic sensor configured to generate a first signal in response to magnetic fields of the Earth and of the at least one magnetic region, the second magnetic sensor configured to generate a second signal in response to magnetic fields of the Earth and of the at least one magnetic region; and

a controller configured to receive the first signal and the second signal and to calculate information regarding the magnetic field of the at least one magnetic region.

12. The measurement system of claim 11, wherein the controller is further configured to calculate an estimate of an orientation of the downhole portion with respect to the magnetic field of the Earth corrected for interference from the magnetic field of the at least one magnetic region.

13. The measurement system of claim 11, wherein the controller is further configured to calculate an estimate of a relative location of a second wellbore spaced from the first wellbore.

14. The measurement system of claim 11, wherein the first magnetic sensor and the second magnetic sensor are spaced apart from one another by a distance in a range between about 40 feet to about 70 feet.