Air separator and air separator with ducting for maximum cooling and fuel economy

• US 8,434,579 B2
• Filed: 06/24/2011
• Issued: 05/07/2013
• Est. Priority Date: 06/24/2011
• Status: Active Grant

• Current Assignee: Honda Motor Co., Ltd. (Honda Motor Company)
• Original Assignee: Honda Motor Co., Ltd. (Honda Motor Company)
• Inventors: Widmer, Jason A., Lucas, Jeremy P., Meeks, Christopher D., Maurer, Michael W., Missig, Michael R.
• Primary Examiner(s): Walters, John
• Assistant Examiner(s): TRIGGS, JAMES J
• Application Number:
  US13/168,319
• Publication Number:
  US 20120325324A1
• Time in Patent Office: 683 Days
• Field of Search: 180/68.1, 180/68.2, 180/68.4, 180/68.6, 296/187.01, 296/187.09, 296/193.01
• US Class Current: 180/68.1
• CPC Class Codes: B62D 25/084 Radiator supports
• CPC Class Codes: B62D 35/005 Front spoilers B62D35/001 takes precedence
• CPC Class Codes: Y10T 137/0318 Processes

Abstract

An assembly is provided for maximizing cooling and fuel economy. A grille opening in the vehicle allows air to flow toward the engine compartment along a first path and a bottom breather opening allows air to flow toward the engine compartment along a distinct, second path. An air separator extends between the first and second paths to prevent mixing of airflow along these paths. The air separator may be a thin dividing wall of a deformable material that extends toward a condenser/radiator assembly at low vehicle speeds. At increased vehicle speeds, the deformable portion deflects to enhance airflow along the second path. An associated method of controlling airflow includes terminating the air separator closely adjacent a condenser/radiator assembly to limit mixing of airflow along separate paths, and deflecting in response to increased air flow to alter airflow through at least one of the first and second paths.

Claims

1. An assembly for maximizing at least one of cooling and fuel economy in an automotive vehicle having an engine compartment, the assembly comprising:

a grille opening on the vehicle allowing air to flow toward the engine compartment along a first path;

a front fascia extending below the grill opening on the vehicle having a bottom opening allowing air to flow toward the engine compartment along a second path; and

an air separator extending between the first and second paths to prevent mixing of air flows along the first and second paths, wherein the air separator includes a deformable portion that changes conformation in response to increased vehicle speed.

2. The assembly of claim 1 wherein the air separator includes a thin divider wall extending from a mounting structure segregating upper and lower air flow paths through the engine compartment.

3. The assembly of claim 2 wherein the air separator extends from adjacent a bumper beam at a first end and terminates at a second end adjacent a condenser/radiator assembly.

4. The assembly of claim 3 further comprising ducting extending along a curved contour that extends downwardly toward an undersurface of the vehicle for ducting the air flow along the second flow path.

5. The assembly of claim 1 wherein the deformable portion extends from adjacent a condenser/radiator assembly at low vehicle speeds.

6. The assembly of claim 5 wherein the deformable portion extends substantially perpendicular to a forwardly facing surface of the condenser/radiator assembly at low vehicle speeds.

7. The assembly of claim 6 wherein the deformable portion decreases air flow along the first flow path at increased vehicle speeds.

8. The assembly of claim 1 wherein the deformable portion generally adopts a continuation of a contour of the curved portion at increased vehicle speeds.

18. The assembly of claim 1 wherein the deformable portion of the air separator is configured so that airflow along the first path is reduced as airflow along the second path is increased.

19. The assembly of claim 1 wherein the deformable portion of the air separator is configured to collapse upon impact with a condenser/radiator assembly in response to a crash event.

9. An assembly for directing air flow through an engine compartment of an automotive vehicle, the assembly comprising:

a grille opening on the vehicle allowing air to flow toward the engine compartment along a first path;

a front fascia extending below the grille opening on the vehicle having a bottom opening allowing air to flow toward the engine compartment along a second path; and

an air separator extending between the first and second paths to prevent mixing of air flows along the first and second paths, the air separator being configured to selectively increase and decrease air flow to one of the first and second paths in response to vehicle speed, wherein at least a first portion of the air separator is made of a deformable material that alters its contour in response to increased vehicle speed.

10. The assembly of claim 9 wherein the air separator first portion is made of compressible foam.

11. The assembly of claim 10 wherein a remainder of the air separator is made of a more rigid material than the first portion.

12. The assembly of claim 9 wherein a second portion of the air separator includes a curved duct surface providing a smooth flow contoured surface.

13. The assembly of claim 9 wherein the deformable material is less rigid than a condenser/radiator assembly.

14. The assembly of claim 13 wherein the air separator first portion extends between the condenser/radiator assembly at one end and a bumper beam at another end.

20. The assembly of claim 9 wherein the deformable portion of the air separator is configured so that airflow along the first path is reduced as airflow along the second path is increased.

15. A method of controlling air flow through an engine compartment of an automotive vehicle comprising:

providing a grille opening and an opening along a bottom of a lower, front fascia; and

dividing air flow along first and second paths toward the engine compartment with a deformable air separator; and

forming at least a portion of the air separator from a deformable material that selectively deflects in response to increased air flow/vehicle speed to alter air flow through at least one of the first and second paths.

16. The method of claim 15 wherein the air separator extending between the bumper beam and a condenser/radiator assembly limits mixing of air flow along the first and second paths.

17. A method of controlling air flow through an engine compartment of an automotive vehicle comprising:

providing a grille opening and an opening along a bottom of a lower, front fascia; and

dividing air flow along first and second paths toward the engine compartment with a deformable air separator; and

forming at least that portion of the air separator that terminates adjacent the condenser/radiator assembly from a deformable material that collapses upon impact with the condenser/radiator assembly in response to a crash event.