Method of and apparatus for type and color sorting of cullet

• US 8,436,268 B1
• Filed: 06/17/2005
• Issued: 05/07/2013
• Est. Priority Date: 08/12/2002
• Status: Active Grant

• Current Assignee: Strategic Materials, Inc. (Scr-Sibelco Nv)
• Original Assignee: Ecullet
• Inventors: Afsari, Farook, Afsari, Beejahn, Vendrell, Luis Paul, Shook, F. Scott, Kopelioff, Dary, Flynn, Patrick Charles
• Primary Examiner(s): Rodriguez, Joseph C
• Application Number:
  US11/156,229
• Time in Patent Office: 2,881 Days
• Field of Search: 209/576, 209/577, 209/578, 209/580, 209/587, 209/588
• US Class Current: 209/581
• CPC Class Codes: B07C 5/342 according to optical properties, e.g. colour according to radiation transmittivity B07C5/3416
• CPC Class Codes: B07C 5/366 during free fall of the articles
• CPC Class Codes: B07C 5/368 actuated independently
• CPC Class Codes: C03B 1/00 Preparing the batches chemical compositions C03C
• CPC Class Codes: Y02P 40/50 Glass production, e.g. reusing waste heat during processing or shaping

Abstract

A system for sorting a mixed stream of colors and types of cullet into separate groups of cullet with similar color and type includes a source for transmitting light through a cullet, and a camera having a plurality of pixels for receiving light transmitted through the cullet or detecting the absence of light blocked by an opaque contaminant, the camera providing at least one value from the light received, wherein the cullet moves along a designated path based in part on the at least one value. The system further includes a radiation source for irradiating a cullet with selected spectral ranges of radiation, and a sensor for determining characteristics of one or more selected spectral ranges of fluorescent radiation emitted by the cullet, wherein the cullet moves along a designated path based in part on the characteristics of the one or more selected spectral ranges of fluorescent radiation. The camera and the sensor collect the received light at desired sampling intervals and a circuit converts the output of the camera and the sensor into digital representation values. The circuit calculates a non-linear function from the digital representation values. An electrostatic or fluid driving actuator directs the cullet along a deflected path based on a value of the non-linear function. A vibratory feeder provides the cullet onto a conveyer belt having an exit roller of a desired diameter.

Claims

1. A method of preparing to effectively sort a group of objects of several types and colors into separate groups of similar type and color objects comprising:

a. irradiating with a UV source, at least one object with one or more preselected wavelengths of radiation to cause the object to fluoresce and emit a spectrum of radiation in a type sensing region;

b. determining at least one spectral intensity value from the spectrum of radiation;

c. calculating a type value with a first sensor device from the spectral intensity value;

d. transmitting at least one light with a light source through the at least one object in a color sensing region;

e. determining at least one light intensity value from the transmitted light in the color sensing region; and

f. calculating a color value with a second sensor device from the light intensity value.

2. The method according to claim 1 further comprising directing the at least one object to a path corresponding with the color value and the type value.

3. The method according to claim 2 wherein the path deposits the at least one object into a corresponding container.

4. The method according to claim 1 further comprising providing the at least one object to the color sensing region and subsequently to the type sensing region.

5. The method according to claim 1 further comprising providing the at least one object to the type sensing region and subsequently to the color sensing region.

6. The method according to claim 1 wherein the at least one light includes a white light source.

7. The method according to claim 1 wherein the at least one light includes one or more of a red light emitting diode, a green light emitting diode, a blue light emitting diode and an infrared light source.

8. The method according to claim 1 further comprising receiving the light transmitted through the at least one object.

9. The method according to claim 8 wherein the received light is analyzed at a desired sampling interval.

10. The method according to claim 9 further comprising converting the at least one light intensity value into a digital representation value.

11. The method according to claim 10 further comprising calculating a non-linear function from at least one digital representation value.