Plug connector with external EMI shielding capability

• US 8,439,706 B2
• Filed: 01/20/2010
• Issued: 05/14/2013
• Est. Priority Date: 01/20/2009
• Status: Active Grant

• Current Assignee: Molex Incorporated (KOCH Industries Incorporated)
• Original Assignee: Molex Incorporated (KOCH Industries Incorporated)
• Inventors: Sytsma, Peter H., Schoester, Bradley C., Doye, Dennis Lee
• Primary Examiner(s): GUSHI, ROSS N
• Application Number:
  US13/145,370
• Publication Number:
  US 20110300749A1
• Time in Patent Office: 1,210 Days
• Field of Search: 43960717-60719, 439/607.41, 439/607.44, 43960746-60752, 439/76.1
• US Class Current: 439/607.46
• CPC Class Codes: H01R 13/658 High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse] coaxial coupling devices specially adapted for high frequency H01R24/40; for flat or ribbon cable connectors H01R12/774; for coaxial cable H01R9/05
• CPC Class Codes: H01R 13/6582 with resilient means for engaging mating connector

Abstract

A shielded cable connector takes the form of a plug connector that is terminated to a plurality of wires of a cable. The wires are terminated to an edge card and a premold portion is formed thereover. An exterior shielding braid of the cable is extended over the premold and is formed with the connector housing so that a portion of it is exposed on the exterior of the connector housing. This exposed portion contacts an exterior conductive collar that is supported on the connector housing. The sleeve has a plurality of spring contact arms so as to make electrical shielding contact between the cable braid exposed on the connector housing and an exterior metal guide into which the connector is inserted when mating to an opposing connector.

Claims

1. A cable connector for connecting a plurality of wires to a mating connector, the cable connector comprising:

a connector housing, the housing having a front face and a rear portion interconnected by a body portion, the rear portion receiving the wires therein and the front face including a circuit card that extends partially past the front face, the circuit card including a contact, for mating with the mating connector, and a termination area, the termination area being rearwardly disposed with respect to the leading edge for termination to the wires, the connector housing including at least one flange extending forwardly of the connector housing front face; and

a conductive exterior shield disposed on the connector housing, the shield including a hollow collar having multiple sides and a preselected length that extends lengthwise along the connector housing, the collar including contact members disposed on multiple sides of a sleeve for contacting exterior surfaces of the connector housing and interior surfaces of a shell into which the cable connector is inserted when mating to the mating connector.

2. The cable connector of claim 1, wherein the connector housing includes a pair of opposing sides, at least one engagement member being disposed on one of the sides, and the collar includes a engagement member complementary in shape to the connector housing engagement member, the collar and connector housing engagement members engage each other to position the collar on the connector housing.

3. The cable connector of claim 1, wherein the shield has a leading edge proximate to the front face.

4. The cable connector of claim 1, wherein some of the contact members are arranged in pairs on some of distinct sides of the collar.

5. The cable connector of claim 4, wherein the contact members include cantilevered spring arms disposed on three distinct sides of the collar.

6. The cable connector of claim 1, wherein the contact members extend lengthwise in a cantilevered fashion, each contact member including a general S-shaped configuration, defining two points of contact on the contact member.

7. The cable connector of claim 6, wherein one of the points of contact of the contact members extends inside of the collar and the other point of contact extends outside of the collar.

8. The cable connector of claim 1, further including a cable enclosing the wires, the cable including an exterior shielding element, the exterior shielding element being extended from the cable and exposed on an exterior portion of the connector housing, the sleeve overlying and contacting the exterior shielding element.

9. The cable connector of claim 1, further including a cable enclosing the wires, the cable including a shielding braid, the shielding braid being extended from the cable and supported on an internal portion of the connector housing.

10. The cable connector of claim 9, wherein the connector housing further includes an internal portion and the shielding braid is supported by the internal portion.

11. The cable connector of claim 10, further including at least one conductive clip that extends over and contacts the shielding braid, the clip including at least one surface thereon exposed on an exterior surface of the connector housing for contacting the exterior shield.

12. A plug connector for connecting a plurality of wires to an opposing connector, the plug connector comprising:

a connector housing for receiving free ends of the wires, the housing supporting a circuit card therein, a forward end of the circuit card extending therefrom to define a mating blade of the connector;

a conductive shielding collar disposed on the connector housing, the shielding collar having a plurality of sides and including a plurality of primary contact portions arranged on the sides for contacting a conductive shell associated with the opposing mating connector; and

an internal body portion enclosing the wire free ends and at least a portion of the circuit card, the internal body portion supporting at least one length of a metal shielding braid from a cable enclosing the wires, and including a conductive extension member disposed on at least a portion of the internal body portion connected to the shielding braid.

13. The plug connector of claim 12, wherein the housing overlies the internal body portion, and at least one surface of the extension member is exposed through the housing and in contact with the shielding collar.

14. The plug connector of claim 12, further including at least one conductive clip that contact the shielding braid, a surface of the clip extending through the connector housing for contacting the shielding collar.

15. The plug connector of claim 12, wherein the extension member includes a length of conductive foil extending around the internal body portion, the foil contacting the shielding braid.

16. The plug connector of claim 15, wherein the connector housing includes at least a first slot formed therein for receiving a first secondary contact which contacts at opposite ends thereof the foil and the shielding collar.

17. The plug connector of claim 16, further including a second secondary contact disposed in a second slot of the connector housing, the second secondary contact contacting, at opposite ends thereof, the foil and the shielding collar.

18. The plug connector of claim 17, wherein the first and second secondary contacts are disposed on opposite sides of the connector housing.

19. The plug connector of claim 18, wherein at least two of the primary contact portions are aligned with the first and second secondary contacts.

20. The plug connector of claim 16, wherein the first secondary contact includes at least one pair of opposing contact arms extending between the foil and the shielding collar.

21. A cable connector for connecting a plurality of wires to contacts of a mating connector, the cable connector having improved shielding capability, the cable connector comprising:

a cable , the cable including a plurality of wires housed therein and a conductive shielding braid that provides shielding to the wires;

a circuit card having a leading edge, free ends of the wires being terminated to the circuit card and spaced apart from the leading edge;

an internal body portion encompassing the wire free ends and a portion of the circuit card while leaving the leading edge exposed, the shielding braid being extended from the cable and supported by the internal body portion;

a conductive extension member encompassing the internal body portion, the conductive extension member contacting the shielding braid;

an insulative exterior housing overlying the internal body portion such that at least one portion of the conductive extension member is exposed on the exterior housing; and

an exterior conductive shield supported by the exterior housing, the shield including a collar with a hollow interior that receives part of the exterior housing therein, the collar contacting the at least one exposed portion of the extension member.

22. The cable connector of claim 21, wherein the extension member includes a length of foil tape extending around the internal body portion, and the housing includes a front face, the leading edge projecting past the front face and the foil tape extending on the internal body portion to a location proximate to the front face.

23. The cable connector of claim 22, wherein the housing includes at least two slots formed therein extending therethrough and communicating with the extension member, each slot including a contact member therein, each contact member contacting the extension member and the shield at opposite ends of the contact member.

24. The cable connector of claim 23, wherein the shield further includes a plurality of contact arms that extend outwardly therefrom for contacting an exterior shell when mated to the opposing connector.