Pulsed aerosol generation

• US 8,442,390 B2
• Filed: 08/28/2008
• Issued: 05/14/2013
• Est. Priority Date: 08/29/2007
• Status: Active Grant

• Current Assignee: Philip Morris USA Incorporated (Altria Group, Inc.)
• Original Assignee: Philip Morris USA Incorporated (Altria Group, Inc.)
• Inventors: Nichols, Walter A., Keeler, David, Tucker, Christopher
• Primary Examiner(s): CAMPBELL, THOR S
• Application Number:
  US12/230,415
• Publication Number:
  US 20090194607A1
• Time in Patent Office: 1,720 Days
• Field of Search: 392386-406
• US Class Current: 392/403
• CPC Class Codes: A61L 9/037 comprising a wick
• CPC Class Codes: A61L 9/14 using sprayed or atomised substances including air-liquid contact processes
• CPC Class Codes: F24F 6/025 using electrical heating means F24F6/105 takes precedence
• CPC Class Codes: F24F 8/50 by odorisation

Abstract

An aerosol generator periodically forms aerosolized fragrance material by repeatedly supplying a liquid fragrance material to a capillary passage via only capillary action and heating the capillary passage, such that the liquid fragrance material at least partially volatilizes and is driven out of an outlet of the capillary passage. A wick feeds the liquid fragrance material to an inlet of the capillary passage by capillary action. An apparatus and method for generating such an aerosolized fragrance material, as well as the methods of heating, are disclosed.

Claims

1. An air freshener for generation of aerosolized liquid fragrance material comprising:

a capillary passage having an inlet and an outlet;

a liquid supply operable to supply liquid fragrance material to the inlet of the capillary passage only via capillary action along a supply path of capillary action, said supply path essentially free of heating; and

a power supply adapted to apply voltage across a heater arranged along a heated portion of the capillary passage to heat liquid fragrance material in the capillary passage to a temperature sufficient to at least partially volatilize liquid fragrance material in the capillary passage such that the liquid fragrance material is driven out of the outlet of the capillary passage and forms aerosolized liquid fragrance material;

wherein the capillary passage comprises an interior of a tube and the capillary passage includes a constriction at a location adjacent the inlet of the capillary tube, which reduces a cross-sectional of the capillary passage at said location by up to 75%.

2. The air freshener of claim 1, wherein the liquid supply comprises a wick that delivers the liquid fragrance material to the inlet of the capillary passage.

3. The air freshener of claim 2, wherein the wick comprises a porous plastic wick.

4. The air freshener of claim 1, wherein the capillary passage has a larger diameter along a length thereof and a reduced diameter at the outlet of the capillary passage.

5. The air freshener of claim 4, wherein the capillary passage has a restricted orifice at the outlet, the restricted orifice having a diameter of about 0.05 mm.

6. The air freshener of claim 5, wherein the capillary passage has an internal diameter of about 0.05 to 0.4 mm and a length of about 10 to 40 mm.

7. The air freshener of claim 1, wherein the power supply includes a supercapacitor that supplies an energy pulse to the heater.

8. The air freshener of claim 1, wherein the capillary passage comprises the interior of a stainless steel tube or the interior of a non-metallic tube.

9. The air freshener of claim 1, further comprising control circuitry operable to deliver power from the power supply to the heater in timed heating cycles such that the liquid fragrance material is at least partially volatilized after capillary filling of the capillary passage.

10. The air freshener of claim 1, wherein the constriction is a restricting orifice between the liquid supply and the inlet of the capillary tube, which prevents the liquid fragrance material from being pushed back towards the liquid supply during the at least partial volatization of the liquid material in the capillary passage.

11. The air freshener of claim 1, wherein the constriction is 25% -75% of the cross-sectional area of the capillary passage.

12. A method for pulsed generation of aerosolized fragrance material comprising:

drawing only via capillary action liquid fragrance material along a supply path of capillary action, said supply path essentially free of heating into a capillary passage defined by an interior of a tube having an inlet and an outlet, the capillary passage including a constriction at a location adjacent the inlet of the capillary tube, which reduces a cross-sectional area of the capillary passage at said location by up to 75%; and

periodically applying voltage across a heater arranged along the capillary passage to heat liquid fragrance material in the capillary passage to a temperature sufficient to at least partially volatilize the liquid fragrance material such that the fragrance material is driven out of the outlet of the capillary passage and forms aerosolized fragrance material.

13. The method of claim 12, comprising periodically applying voltage from a battery or an alternating energy source or periodically applying voltage from a supercapacitor.

14. The method of claim 12, further comprising:

drawing the liquid fragrance material into a wick from a liquid supply; and

drawing the liquid fragrance material into the inlet of the capillary passage from the wick.

15. The method of claim 12, wherein heating the liquid fragrance material creates pressure in the capillary passage, which expels the liquid fragrance material out of a restricted orifice at the outlet of the capillary passage.

16. A method for repeated pulsed generation of aerosolized fragrance material comprising:

a) generating aerosolized fragrance material according to the method of claim 12;

b) cooling the capillary passage; and

c) repeating steps a) and b).

17. The method of claim 16, comprising cooling the capillary passage in less than 10 seconds.

18. The method of claim 16, comprising generating aerosolized fragrance every 2 to 100 seconds.

19. The method of claim 16, comprising generating aerosolized fragrance material at least once an hour.

20. The method of claim 16, comprising periodically applying voltage from a supercapacitor.

21. The method of claim 12, wherein the constriction is a restricting orifice between the liquid supply and the inlet of the capillary tube, which prevents the liquid fragrance material from being pushed back towards the liquid supply during the at least partial volatization of the liquid material in the capillary passage.

22. A method of producing an aerosol of liquid, comprising:

disposing a liquid along a zone of a capillary passage defined by an interior of a tube by drawing a liquid via capillary action from a liquid supply along a supply path of capillary action, said supply path essentially free of heating into said zone, the capillary passage including a constriction at a location adjacent the inlet of the capillary tube, which reduces a cross-sectional area of the capillary passage at said location by up to 75%;

repetitively applying heat according to a power cycle along at least a portion of said zone, the heat of each power cycle being sufficient to volatilize substantially all said disposed liquid along said zone so that during said power cycle, said drawing of liquid via capillary action is interrupted and that at conclusion of each power cycle, said disposed liquid along said zone is evacuated from said heated zone; and

spacing said power cycles sufficiently apart in time for said drawing liquid via capillary action to resume and refill said zone between power cycles.

23. The method of claim 22, wherein the power cycles are spaced apart in time to allow cooling of the zone before refilling of the zone.

24. The method of claim 22, wherein the volatilized liquid is discharged into open air.

25. The method of claim 24, wherein the open air is in a room in a building.

26. The method of claim 22, wherein the capillary zone is dry before the refilling via capillary action occurs.

27. The method of claim 22, wherein the heat applied is greater than the sum of the latent heat of the mass of the liquid material disposed along the zone plus the specific heat of the mass of the liquid.

28. The method of claim 27, wherein the heated zone is 10 to 40 mm in length.

29. An aerosol generator to generate an aerosolized liquid material comprising:

a capillary passage having an inlet, an outlet and a zone along the capillary passage between the inlet and outlet, the zone operable to be heated;

a liquid supply to supply a liquid material along a supply path of capillary action, said supply path essentially free of heating to the inlet of the capillary passage to be drawn into the zone of the capillary passage via capillary action; and

a power supply operable to repetitively apply heat according to a power cycle along at least a portion of the zone of the capillary passage to volatilize the liquid material disposed in the heated zone so that during the power cycle, the drawing of liquid via capillary action is interrupted and that at conclusion of each power cycle, the disposed liquid along the zone is evacuated from the heated zone, the power cycles sufficiently spaced apart in time for drawing liquid via capillary action to resume and refill the zone between power cycles,

wherein the capillary passage comprises an interior of a tube and the capillary passage includes a constriction at a location adjacent the inlet of the capillary tube, which reduces a cross-sectional area of the capillary passage at said location by up to 75%.