Septum for covering a fastener assembly on a connector of an implantable electric stimulation system and methods of making and using

• US 8,442,636 B2
• Filed: 04/03/2012
• Issued: 05/14/2013
• Est. Priority Date: 04/16/2008
• Status: Expired due to Fees

• Current Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Inventors: McDonald, Matthew Lee
• Primary Examiner(s): Schaetzle, Kennedy
• Assistant Examiner(s): LEE, ERICA SHENGKAI
• Application Number:
  US13/438,185
• Publication Number:
  US 20120191145A1
• Time in Patent Office: 406 Days
• Field of Search: 128/419, 128/784, 439/814, 411/393, 411/377, 411/360, 411/372, 411/373, 411/999, 607/36, 607/37, 403/362
• US Class Current: 607/37
• CPC Class Codes: A61N 1/3752 Details of casing-lead connections
• CPC Class Codes: H01R 13/5224 for medical use

Abstract

A connector for an electrostimulation lead includes a connector housing defining a fastener aperture, a septum disposed over the fastener aperture, and a fastener for mating with the fastener aperture to secure a received lead to the connector housing so that at least one terminal disposed on the received lead electrically couples with at least one conductor contact disposed in the connector housing. The septum includes a septum flap and an attachment cuff. The septum flap is configured and arranged for extending over the fastener aperture and for receiving a tool for folding the septum flap open to expose the fastener aperture. The attachment cuff is configured and arranged for coupling the septum flap to the connector housing. The fastener is configured and arranged to be disposed in the fastener aperture and to be tightened against the lead to hold the lead within the connector housing.

Claims

1. A connector for receiving an electro-stimulation lead, the connector comprising:

a connector housing defining an opening for receiving a proximal end of the lead, the connector housing comprising a fastener aperture;

a plurality of connector contacts disposed in the connector housing, the connector contacts configured and arranged to couple to at least one terminal disposed on the proximal end of the lead;

a septum disposed on the connector housing, the septum comprising a septum flap and an attachment cuff, the septum flap having a distal end and a proximal end, the proximal end being attached to the attachment cuff and the distal end being unattached, the septum flap extending completely over the fastener aperture and being configured and arranged to receive a tool for lifting the distal end of the septum flap up and away from the attachment cuff, connector housing, and fastener aperture and to bend and fold the septum flap to expose the fastener aperture beneath the septum flap, the attachment cuff configured and arranged for coupling the septum flap to the connector housing; and

a fastener configured and arranged to be disposed in the fastener aperture and to be tightened against the lead to hold the lead within the connector housing.

2. The connector of claim 1, wherein the attachment cuff defines an access aperture positioned over the fastener aperture and configured and arranged for passage of the fastener and the tool through the access aperture.

3. The connector of claim 1, wherein the connector is disposed on a lead extension, the lead extension electrically coupled to a control module.

4. The connector of claim 1, wherein the connector is disposed on a control module.

5. The connector of claim 1, wherein septum flap comprise a lead-in tab at the distal end of the septum flap, the lead-in tab comprising two or more protrusions disposed on an underside of the lead-in tab to guide the tool.

6. The connector of claim 1, wherein at least a portion of the septum flap is attached to the connector housing by an interference fit.

7. The connector of claim 1, wherein at least a portion of the septum flap is attached to the attachment cuff by an interference fit.

8. The connector of claim 1, wherein the attachment cuff is attached to the connector housing by an interference fit.

9. The connector of claim 1, wherein the septum flap comprises at least one side piece extending from the proximal end to the distal end of the septum flap and attaching the septum flap to the attachment cuff.

10. The connector of claim 1, wherein the distal end of the septum flap extends beyond an end of the attachment cuff to facilitate opening of the septum flap.

11. The connector of claim 1, wherein the septum is integrally molded as part of the connector housing.

12. An electrical stimulating system comprising:

a lead having a proximal end and a distal end, the lead comprising

a plurality of electrodes disposed on the distal end of the lead,

a plurality of terminals disposed on the proximal end of the lead, and

a plurality of conductor wires extending along the lead to couple the electrodes electrically to the terminals;

a control module configured and arranged to electrically couple to the lead, the control module comprising;

a housing, and

an electronic subassembly disposed in the housing; and

a connector for receiving the lead, the connector comprising;

a connector housing defining an opening for receiving a proximal end of the lead, the connector housing comprising a fastener aperture,

a plurality of connector contacts disposed in the connector housing the connector contacts configured and arranged to couple to at least one terminal disposed on the proximal end of the lead,

a septum disposed on the connector housing, the septum having a proximal end and a distal end and comprising a septum flap and an attachment cuff, the septum flap having a distal end and a proximal end, the proximal end being attached to the attachment cuff and the distal end being unattached, the septum flap extending completely over the fastener aperture and being configured and arranged to receive a tool for lifting the distal end of the septum flap up and away from the attachment cuff, connector housing, and fastener aperture and to bend and fold the septum flap to expose the fastener aperture beneath the septum flap, the attachment cuff configured and arranged for coupling the septum flap to the connector housing, and

a fastener configured and arranged to be disposed in the fastener aperture and to be tightened against the lead to hold the lead within the connector housing.

13. The electrical stimulating system of claim 12, wherein the attachment cuff defines an access aperture positioned over the fastener aperture and configured and arranged for passage of the fastener and the tool through the access aperture.

14. The electrical stimulating system of claim 12, further including a lead extension having a proximal end and a distal end, the connector disposed on the distal end of the lead extension.

15. The electrical stimulating system of claim 14, wherein the proximal end of the lead extension is configured and arranged for insertion into another connector.

16. The electrical stimulating system of claim 12, wherein the connector is disposed on the control module.

17. The electrical stimulating system of claim 12, wherein at least a portion of the septum flap is attached to the connector housing by an interference fit.

18. The electrical stimulating system of claim 12, wherein the septum flap is attached to the attachment cuff by an interference fit.

19. A method for stimulating patient tissue, the method comprising:

providing the electrical stimulating system of claim 12;

implanting the lead into a patient;

disposing the proximal end of the lead into the connector electrically coupled to the control module; and

providing electrical signals from the control module to electrically stimulate patient tissue using at least one of the electrodes.

20. The method of claim 19, wherein the attachment cuff defines an access aperture positioned over the fastener aperture and configured and arranged for passage of the fastener and the tool through the access aperture.