System, method and operating unit for forming mixed layers for pallets
First Claim
1. A system for the formation of mixed layers for pallets, comprising:
- a storage, at least two different pack types of the same size being stored in the storage on a plurality of pallets, each pallet having a plurality of layers of homogenous packs;
a depalletizer for lifting off one homogenous layer at a time from the homogenous pallet;
a plurality of individual parallel conveyors, wherein each conveyor receives and stores separated packs of the homogenous layers of a pack type;
a supply conveyor for a grouping table downstream of the parallel conveyors; and
a controller controlling the supply conveyor so the at least two different pack types are supplied to the grouping table as a function of predefined positions of the different pack types in a layer pattern of a layer of a production pallet, the grouping table positioning the different pack types on the basis of the predefined positions of the different pack types based on the layer pattern such that the layer is formed as a mixed layer and the predefined positions of the different pack types being distributed in the layer pattern of the layer of the production pallet according to a percentage distribution of each of the at least two pack types on the production pallet.
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Accused Products
Abstract
A system (1), a method and an operating unit (62) for the creation of mixed layers for pallets (81, 82, 83, 84) are disclosed. A storage (10) is provided in which at least two different pack types are stored on a plurality of pallets (81, 82, 83, 84), including a plurality of layers of homogenous packs. The packs are intermediately stored in a plurality of individual, parallel conveyors (301, 302, . . . 30N) in a homogenous state. Based on the input of a user (5) on a touch panel (62), the packs are supplied to a grouping table (50) via a supply conveyor (40) in a predetermined sequence. A controller (60) is associated with the system (1) so that, in the grouping table (50), individual different pack types are allocated to the predefined positions of the different pack types as a function of predefined positions of the different pack types in a layer pattern (14) of a layer (24) of a production pallet (12).
25 Citations
25 Claims
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1. A system for the formation of mixed layers for pallets, comprising:
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a storage, at least two different pack types of the same size being stored in the storage on a plurality of pallets, each pallet having a plurality of layers of homogenous packs; a depalletizer for lifting off one homogenous layer at a time from the homogenous pallet; a plurality of individual parallel conveyors, wherein each conveyor receives and stores separated packs of the homogenous layers of a pack type; a supply conveyor for a grouping table downstream of the parallel conveyors; and a controller controlling the supply conveyor so the at least two different pack types are supplied to the grouping table as a function of predefined positions of the different pack types in a layer pattern of a layer of a production pallet, the grouping table positioning the different pack types on the basis of the predefined positions of the different pack types based on the layer pattern such that the layer is formed as a mixed layer and the predefined positions of the different pack types being distributed in the layer pattern of the layer of the production pallet according to a percentage distribution of each of the at least two pack types on the production pallet. - View Dependent Claims (2, 3, 4, 5, 6, 24, 25)
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7. A method of forming mixed layers for pallets, comprising the steps of:
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allocating positions of at least two different pack types of the same dimensions within a layer pattern of a production pallet, wherein the allocated positions of the different pack types are distributed in the layer pattern as a mixed layer of the production pallet in accordance with having a percentage distribution of each of the at least two pack types of the production pallet; transporting out the packs from a plurality of parallel conveyors in accordance with their allocated positions within the layer pattern of the production pallet in a controlled manner, wherein each conveyor only contains homogenous packs; and supplying the packs sequentially as a function of their positions within the layer pattern of the production pallet to a grouping table, the predefined layer pattern being collated by the grouping table. - View Dependent Claims (8, 9, 10, 11)
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12. An operating unit for a system for the formation of mixed layers for production pallets of at least two different pack types of the same dimensions, comprising:
an input/output unit configured to display a layer pattern for each of a plurality of layers of a production pallet, the input/output unit configured to receive inputs from an operator and allocate a position in each layer pattern to each pack of a type on the basis of a predefined mixing ratio of the individual pack types based on inputs by the operator, wherein the mixing ratio is determined from a percentage distribution of each the at least two different pack types within a specific production pallet. - View Dependent Claims (13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23)
Specification