Surface debris removal apparatus

• US 8,443,478 B2
• Filed: 01/20/2010
• Issued: 05/21/2013
• Est. Priority Date: 08/06/2007
• Status: Expired due to Fees

• Current Assignee: Dovia International Limited
• Original Assignee: Dovia International Limited
• Inventors: West, James A., Teucher, Mark D., Elsworthy, Christopher T.
• Primary Examiner(s): KARLS, SHAY LYNN
• Application Number:
  US12/690,675
• Publication Number:
  US 20100115719A1
• Time in Patent Office: 1,217 Days
• Field of Search: 15/411, 15/42, 15/491, 15/503, 15/521
• US Class Current: 15/41.1
• CPC Class Codes: A47L 11/33 having means for storing dirt
• CPC Class Codes: A47L 11/4002 Installations of electric equipment
• CPC Class Codes: A47L 11/4005 Arrangements of batteries or cells; Electric power supply arrangements
• CPC Class Codes: A47L 11/4011 Regulation of the cleaning machine by electric means; Control systems and remote control systems therefor
• CPC Class Codes: A47L 11/4013 Contaminants collecting devices, i.e. hoppers, tanks or the like
• CPC Class Codes: A47L 11/4025 Means for emptying
• CPC Class Codes: A47L 11/4041 Roll shaped surface treating tools
• CPC Class Codes: A47L 11/4069 Driving or transmission means for the cleaning tools
• CPC Class Codes: A47L 11/4075 Handles; levers
• CPC Class Codes: A47L 11/4091 Storing or parking devices, arrangements therefor; Means allowing transport of the machine when it is not being used
• CPC Class Codes: A47L 7/02 with driven tools for special purposes with floor-polishing tools A47L11/20
• CPC Class Codes: A47L 9/0477 Rolls
• CPC Class Codes: A47L 9/325 for wheeled suction cleaners with steering handle

Abstract

This invention relates to a mechanism for use in a device that comprises a system for collecting dirt and debris from a variety of floor and upholstery surfaces. In particular the mechanism lifts and directs unwanted debris particles to a waste reservoir for the purpose of cleaning and grooming floor surfaces. The debris collection mechanism can be, but is not limited to its use in a handle operated cordless motorized floor sweeper to collect and gather unwanted debris and dust. The device includes a head unit that incorporates two easily removable elongate cylindrical rotating cleaning bars that are driven such that they contra rotate, and are positioned close to one another at the forward region of the head unit. A removable debris reservoir, removable rechargeable power source and handle incorporating a device operation switch are also included.

Claims

1. A motor assisted surface cleaning device, comprising:

a head cleaning unit having a forward end and a rear end, the head cleaning unit comprising first and second elongate, rotatable bristled cleaning bars positioned in close proximity to one another and that each rotate about a respective axis, the bristled cleaning bars being configured to rotate in opposite directions, the first cleaning bar being more proximate the forward end of the head cleaning unit than the second cleaning bar,

a debris collection reservoir attached to the rear end of the head cleaning unit and situated partly rearward of the first and second cleaning bars, and

a handle attached to the head cleaning unit,

the head cleaning unit further comprising a wall structure arranged between the first and second cleaning bars, the wall structure including a first wall portion rearwardly inclined from a vertical line such that an upper end of the rearwardly inclined first wall portion is more proximate the rear end of the head cleaning unit than a lower end, the wall structure also including a second wall portion that extends around part of a circumference of the second cleaning bar, the first wall portion being configured to cause debris propelled by the first cleaning bar to be directed in a rearward direction toward the debris collection reservoir, the second wall portion being configured to cause debris propelled by the second cleaning bar to be directed to the debris collection reservoir.

2. A device according to claim 1, wherein the debris collection reservoir is removable from the head cleaning unit.

3. A device according to claim 2, wherein the debris collection reservoir has a door system configured to be opened via a push button for emptying.

4. A device according to claim 3, wherein the push button releases the debris collection reservoir from the head cleaning unit.

5. A device according to claim 2, further comprising a cut-out switch configured to prevent the first and second cleaning bars from rotating when the debris collection reservoir is removed from the head cleaning unit.

6. A device according to claim 1, further comprising a drive system that drives the first cleaning bar, the drive system being configured to drive the first cleaning bar at a location between axial ends of the first cleaning bar and thus not from either axial end.

7. A device according to claim 1, wherein the first cleaning bar comprises two parts, each of the two parts of the first cleaning bar being removable from the head cleaning unit outwardly along the axis of the first cleaning bar.

8. A device according to claim 7, further comprising two bearing caps each having an unlocked position and configured such that when in the unlocked position, a respective one of the parts of the first cleaning bar is removable along the axis of the first cleaning bar.

9. A device according to claim 1, wherein the first cleaning bar is configured to be removable from the head cleaning unit by hand without the use of tools.

10. A device according to claim 9, wherein the second cleaning bar is configured to be removable from the head cleaning unit by hand without the use of tools.

11. A device according to claim 1, further comprising a first drive system that drives the first cleaning bar and a second drive system that drives the second cleaning bar and is not aligned to the first drive system.

12. A device according to claim 1, wherein the first and second cleaning bars are configured to be operably driven by at least one motor.

13. A device according to claim 12, wherein the at least one motor is main powered.

14. A device according to claim 12, wherein the at least one motor is powered by a fuel cell.

15. A device according to claim 12, further comprising a rechargeable battery pack retained by the handle and to which the at least one motor is connectable.

16. A device according to claim 15, wherein the battery pack is configured to remain on the handle for recharging.

17. A device according to claim 15, wherein the battery pack is configured to be removable from the handle for recharging.

18. A device according to claim 15, wherein the handle is configured to receive different size battery packs.

19. A device according to claim 18, wherein each of the battery packs is removable and attachable to a wall or floor mounted docking station for recharging.

20. A device according to claim 1, wherein the device is configured to be attachable to a wall or floor mounted docking station for storage or battery charging.

21. A device according to claim 1, wherein the first and second cleaning bars are configured to have variable speeds of rotation.

22. A device according to claim 21, wherein the first and second cleaning bars are controlled to provide their variable rotation speeds via electronic or mechanical settings to enable change in power consumption of the device.

23. A device according to claim 1, wherein the handle comprises a steering lock mechanism to constrain an angled steering joint into a fixed position when the handle is set in a vertical position.

24. A device according to claim 1, wherein the first wall portion has a first surface facing the first cleaning bar, the first surface being rearwardly inclined from the vertical line such that an upper end of the rearwardly inclined first surface is more proximate the rear end of the head cleaning unit than a lower end.

25. A device according to claim 24, wherein the first wall portion has a second surface facing the second cleaning bar, the second surface being partly rearwardly inclined from the vertical line such that an upper end of the rearwardly inclined part of the second surface is more proximate the rear end of the head cleaning unit than a lower end.

26. A device according to claim 1, wherein the first wall portion has a surface facing the second cleaning bar, the surface being partly rearwardly inclined from the vertical line such that an upper end of the rearwardly inclined part of the surface is more proximate the rear end of the head cleaning unit than a lower end.

27. A device according to claim 1, wherein the first cleaning bar rotates counterclockwise to cause debris to be urged over a front facing surface of the first wall portion.

28. A device according to claim 27, wherein the second cleaning bar rotates clockwise to cause debris to be urged over a rear facing surface of the second wall portion.

29. A device according to claim 1, wherein the second cleaning bar rotates clockwise to cause debris to be urged over a rear facing surface of the second wall portion.

30. A device according to claim 1, wherein the wall structure, the second cleaning bar and the debris collection reservoir are positioned relative to one another such that the second cleaning bar is interposed between the wall structure and the debris collection reservoir.