Controlling operation of an industrial vehicle based on battery weight

• US 8,443,943 B2
• Filed: 04/22/2010
• Issued: 05/21/2013
• Est. Priority Date: 04/22/2010
• Status: Active Grant

• Current Assignee: The Raymond Corporation (Toyota Motor Corporation)
• Original Assignee: The Raymond Corporation (Toyota Motor Corporation)
• Inventors: McCabe, Paul P., Page, Stephen, Baldini, Augustus, Kirk, John Bryant
• Primary Examiner(s): Zeender, Ryan
• Assistant Examiner(s): Wilder, Hunter
• Application Number:
  US12/765,466
• Publication Number:
  US 20110264316A1
• Time in Patent Office: 1,125 Days
• Field of Search: 701/22, 320/132, 187/223, 324/444
• US Class Current: 187/223
• CPC Class Codes: B60L 3/0023 Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
• CPC Class Codes: B60L 50/60 using power supplied by batteries in combination with fuel cells B60L50/75
• CPC Class Codes: B66F 17/003 for fork-lift trucks
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

Operation of an industrial vehicle, such as one that lifts and transports loads, is controlled based on the weight of a removable battery. A control method involves reading a battery weight value from an electronic memory attached to a battery. That battery weight value is compared to a specified battery weight value for the industrial vehicle. The operation of the industrial vehicle is restricted to less than the normal operating characteristics when the battery weight value is less than the specified battery weight value. For example, the height to which a load can be raised is limited or the speed at which the industrial vehicle is limited when a battery installed on the industrial vehicle weighs less than the specified battery weight for effectively counterbalancing a load.

Claims

1. A method for controlling an industrial vehicle that has normal operating characteristics, said method comprising:

reading a battery weight value from an electronic memory attached to a battery;

a vehicle controller device comparing the battery weight value to a specified battery weight value specified by a manufacturer of the industrial vehicle for counterbalancing the industrial vehicle; and

limiting operation of the industrial vehicle to less than the normal operating characteristics when the battery weight value is less than the specified battery weight value.

2. The method as recited in claim 1 wherein limiting operation of the industrial vehicle comprising limiting a height to which the industrial vehicle is able to raise a load.

3. The method as recited in claim 1 wherein limiting operation of the industrial vehicle comprising limiting loads carried by the industrial vehicle to less than a predefined weight.

4. The method as recited in claim 1 wherein limiting operation of the industrial vehicle comprising limiting a speed at which the industrial vehicle is able to travel.

5. The method as recited in claim 1 wherein limiting operation of the industrial vehicle comprising inhibiting the industrial vehicle from carrying a load.

6. The method as recited in claim 1 wherein reading a battery weight value comprises transmitting the battery weight value through a wire that supplies electrical power from the battery to operate a motor on the industrial vehicle.

7. A method for controlling an industrial vehicle that has normal operating characteristics, said method comprising:

reading a battery weight value from an electronic memory attached to a housing that contains a battery;

transmitting the battery weight value from the battery to a controller device on the industrial vehicle;

the controller device comparing the battery weight value to a specified battery weight value specified by a manufacturer of the industrial vehicle for counterbalancing the industrial vehicle; and

limiting operation of the industrial vehicle to less than the normal operating characteristics when comparison of the battery weight value to a specified battery weight value indicates that the battery weighs less that is desired for the industrial vehicle.

8. The method as recited in claim 7 wherein limiting operation of the industrial vehicle comprising limiting a height to which the industrial vehicle is able to raise a load.

9. The method as recited in claim 7 wherein limiting operation of the industrial vehicle comprising limiting loads carried by the industrial vehicle to less than a predefined weight.

10. The method as recited in claim 7 wherein limiting operation of the industrial vehicle comprising limiting a speed at which the industrial vehicle is able to travel.

11. The method as recited in claim 7 wherein limiting operation of the industrial vehicle comprising inhibiting the industrial vehicle from carrying a load.

12. The method as recited in claim 7 wherein transmitting the battery weight value comprises transmitting the battery weight value through a wire that supplies electrical power from the battery to operate a motor on the industrial vehicle.

13. The method as recited in claim 7 further comprising:

detecting leakage of electric current from the battery to the housing; and

issuing an alert annunciation upon detecting the leakage of electric current greater than a predefined level.

14. The method as recited in claim 13 further comprising limiting operation of the industrial vehicle upon detecting the leakage of electric current greater than a predetermined level.

15. The method as recited in claim 7 further comprising attaching the electronic memory to the housing in a manner wherein the electronic memory remains so attached upon the housing and the battery being removed from the industrial vehicle.