Collapsible coolers

• US 8,448,813 B2
• Filed: 11/05/2010
• Issued: 05/28/2013
• Est. Priority Date: 12/11/2008
• Status: Expired due to Fees

• Current Assignee: M & C Innovations, LLC
• Original Assignee: M & C Innovations, LLC
• Inventors: Vanderberg, Matthew Alexander, Bizzell, Daniel Lee
• Primary Examiner(s): CASTELLANO, STEPHEN J
• Application Number:
  US12/940,940
• Publication Number:
  US 20110042392A1
• Time in Patent Office: 935 Days
• Field of Search: 383/3, 220/6, 220/666, 220/720, 220/592.27, 220/592.2, 220/915.2, 215/900
• US Class Current: 220/666
• CPC Class Codes: A45C 7/0036 collapsible to a minimal configuration, e.g. for storage purposes
• CPC Class Codes: B65D 81/3895 provided with liquid material between double walls
• CPC Class Codes: F25D 2303/081 using ice cubes or crushed ice
• CPC Class Codes: F25D 2303/0831 the liquid is disposed in the space between the walls of the container
• CPC Class Codes: F25D 2323/061 Collapsible walls
• CPC Class Codes: F25D 2400/38 Refrigerating devices characterised by wheels
• CPC Class Codes: F25D 3/06 Movable containers
• CPC Class Codes: F25D 31/002 Liquid coolers, e.g. beverage cooler receptacle coolers F25D31/006

Abstract

An expandable and collapsible cooler includes: a base defining a bottom portion of the cooler; an upper rim defining an upper portion of the cooler; and a collapsible cooler wall extending between and attached to the base and the upper rim and surrounding an interior storage space of the cooler. The cooler wall includes a flexible elastomeric membrane that includes a plurality of hinge lines at which the membrane is configured to bend such that the membrane is transitional between a collapsed configuration and an expanded configuration. The cooler is transitional between an expanded configuration and a collapsed configuration by bending of the membrane along the hinge lines. Each configuration is a stable configuration of the cooler. The collapsible cooler wall includes peripheral portions thereof that nest within each other when the collapsible cooler wall is fully collapsed. The collapsible cooler wall tapers in extending from the upper rim.

Claims

1. An expandable and collapsible cooler, comprising:

(a) a base defining a bottom portion of the cooler;

(b) an upper rim defining an upper portion of the cooler; and

(c) a collapsible and expandable cooler wall extending between and attached to the base and the upper rim and surrounding an interior storage space of the cooler, the cooler wall comprising inner and outer collapsible and expandable walls that are tapered and self-supporting, each of the inner and outer walls comprising a flexible elastomeric membrane that includes a plurality of hinge lines at which the membrane is configured to bend such that the membrane is transitional between a collapsed configuration and an expanded configuration, the inner and outer collapsible and expandable walls not requiring an intermediate space to be filled with pressurized air for support;

(d) wherein the cooler is transitionable between an expanded configuration for use of the cooler, and a collapsed configuration during nonuse of the cooler, by bending of each membrane of the cooler wall along the hinge lines, each of the configurations being a stable configuration of the cooler;

(e) wherein the collapsible cooler wall comprises perimeter portions thereof that nest within each other when the collapsible cooler wall is fully collapsed;

(f) wherein the collapsible cooler wall tapers in extending from the upper rim; and

(g) wherein each membrane is formed of silicone rubber that has a softness of about 25 on the Shore A scale.

2. The cooler of claim 1, wherein

(i) each membrane includes inner and outer surfaces, each surface including upper and lower hinge faces, and

(ii) each hinge line has a complementary hinge line, such that when its membrane is folded at a first hinge line associated with upper and lower hinge faces of one of the inner and outer surfaces, its membrane is also folded at a second, complementary hinge line associated with upper and lower hinge faces of the other of the inner and outer surfaces.

3. An expandable and collapsible cooler, comprising:

(a) a base defining a bottom portion of the cooler;

(b) an upper rim defining an upper portion of the cooler; and

(c) a collapsible and expandable cooler wall extending between and attached to the base and the upper rim and surrounding an interior storage space of the cooler, the cooler wall comprising inner and outer collapsible and expandable walls that are tapered and self-supporting, each of the inner and outer walls comprising a flexible elastomeric membrane that includes a plurality of hinge lines at which the membrane is configured to bend such that the membrane is transitional between a collapsed configuration and an expanded configuration, the inner and outer collapsible and expandable walls not requiring an intermediate space to be filled with pressurized air for support;

(d) wherein the cooler is transitionable between an expanded configuration for use of the cooler, and a collapsed configuration during nonuse of the cooler, by bending of each membrane of the cooler wall along the hinge lines, each of the configurations being a stable configuration of the cooler;

(e) wherein the collapsible cooler wall comprises perimeter portions thereof that nest within each other when the collapsible cooler wall is fully collapsed;

(f) wherein the collapsible cooler wall tapers in extending from the upper rim;

(g) wherein each hinge line has upper and lower hinge faces associated therewith; and

(h) wherein upper and lower hinge faces associated with a particular hinge line are configured to generally abut one another when the membrane it is defined in is folded about the particular hinge line.

4. The cooler of claim 3, wherein the collapsible cooler wall tapers inwardly in extending from the upper rim to the base, and wherein the periphery of the cooler wall proximate the upper rim is greater than the periphery of the cooler wall proximate the base.

5. The cooler of claim 3, wherein the cooler wall comprises a common bottom wall to which the collapsible inner and outer walls are joined and from which the collapsible inner and outer walls extend.

6. The cooler of claim 3, wherein the cooler wall comprises an inner collapsible wall that extends from and is attached to the upper rim, and that includes an integral bottom wall;

and wherein the cooler wall comprises an outer collapsible wall that extends between and is attached to the base and the upper rim.

7. The cooler of claim 6, wherein the outer collapsible wall includes an integral bottom wall, and wherein the intermediate space defined between the outer collapsible wall and the inner collapsible wall includes the space between the bottom wall of the inner collapsible wall and the bottom wall of the outer collapsible wall.

8. The cooler of claim 3, wherein each membrane is formed of silicone rubber.

9. The cooler of claim 3, wherein each membrane includes a stiffening portion.

10. The cooler of claim 3, wherein each membrane is folded at each of its hinge lines.

11. The cooler of claim 3, wherein each membrane is folded at some, but not all, of its hinge lines.

12. The cooler of claim 3, wherein each membrane is not folded at any of its hinge lines.

13. The cooler of claim 3, wherein each hinge line is generally less thick than at least one other portion of its membrane.

14. An expandable and collapsible cooler, comprising:

(a) a base defining a bottom portion of the cooler;

(b) an upper rim defining an upper portion of the cooler; and

(c) a collapsible cooler wall extending between and attached to the base and the upper rim and surrounding an interior storage space of the cooler, the cooler wall comprising inner and outer flexible elastomeric membranes formed of silicone rubber that each include a plurality of hinge lines at which each membrane is configured to bend such that each membrane is transitionable between a collapsed configuration and an expanded configuration, each hinge line of the plurality of hinge lines of each membrane being generally less thick than other portions of that membrane;

(e) wherein the cooler is transitionable between an expanded configuration for use of the cooler, and a collapsed configuration during nonuse of the cooler, by bending of the membranes along the respective hinge lines, each of the configurations corresponding to a stable configuration of the cooler;

(f) wherein the collapsible cooler wall comprises perimeter portions thereof that nest within each other when the collapsible cooler wall is fully collapsed;

(g) wherein the collapsible cooler wall tapers in extending from the upper rim;

(h) wherein the cooler further comprises one or more openings in the upper portion through which access is provided to an intermediate space defined between the inner and outer flexible elastomeric membranes, and which cause the intermediate space to be open to external air flow, when the one or more openings are uncovered; and

(i) wherein each of the flexible elastomeric membranes is self supporting such that the cooler can remain in the expanded configuration even when the one or more openings in the upper portion are uncovered.

15. The cooler of claim 14, wherein the collapsible cooler wall tapers inwardly in extending from the upper rim to the base, and wherein the periphery of the cooler wall proximate the upper rim is greater than the periphery of the cooler wall proximate the base.

16. The cooler of claim 14, wherein the silicone rubber has a softness of about 25 on the Shore A scale.

17. An expandable and collapsible cooler, comprising:

(a) a base defining a bottom portion of the cooler;

(b) an upper rim defining an upper portion of the cooler; and

(c) a collapsible cooler wall extending between and attached to the base and the upper rim and surrounding an interior storage space of the cooler, the cooler wall comprising inner and outer flexible elastomeric membranes that each include a plurality of hinge lines at which each membrane is configured to bend such that each membrane is transitionable between a collapsed configuration and an expanded configuration;

(d) wherein the cooler is transitionable between different configurations by bending of the membranes of the cooler wall along the hinge lines, the configurations corresponding to different stable configurations of the cooler and comprising,

(i) an expanded configuration of the cooler wall for use of the cooler,

(ii) a collapsed configuration of the cooler wall during nonuse of the cooler,

(iii) a first partially expanded configuration of the cooler wall for use of the cooler, the interior storage space of the cooler when the cooler wall is in the first partially expanded configuration being greater than the interior storage space of the cooler when the cooler wall is in the collapsed configuration, but being less than the interior storage space of the cooler when the cooler wall is in the expanded configuration, and

(iv) a second partially expanded configuration of the cooler wall for use of the cooler, the interior storage space of the cooler when the cooler wall is in the second partially expanded configuration being greater than the interior storage space of the cooler when the cooler wall is in the first partially expanded configuration, but being less than the interior storage space of the cooler when the cooler wall is in the expanded configuration;

(e) wherein the collapsible cooler wall comprises perimeter portions thereof that nest within each other when the cooler wall is fully collapsed;

(f) wherein the collapsible cooler wall tapers in extending from the upper rim; and

(g) wherein the cooler further comprises one or more openings in the upper rim through which access is provided to an intermediate space defined between the inner and outer membranes, and a lid that extends over both a top of the interior storage space and each of the one or more upper rim openings.

18. The cooler of claim 17, wherein the collapsible cooler wall tapers inwardly in extending from the upper rim to the base, and wherein the periphery of the cooler wall proximate the upper rim is greater than the periphery of the cooler wall proximate the base.

19. The cooler of claim 17, wherein each membrane is formed of silicone rubber.

20. The cooler of claim 19, wherein the silicone rubber has a softness of about 25 on the Shore A scale.