Mounting apparatus for a light emitting diode module

• US 8,449,145 B1
• Filed: 05/04/2011
• Issued: 05/28/2013
• Est. Priority Date: 05/04/2011
• Status: Expired due to Fees

• Current Assignee: Universal Lighting Technologies Incorporated (Panasonic Holdings Corporation)
• Original Assignee: Universal Lighting Technologies Incorporated (Panasonic Holdings Corporation)
• Inventors: Berry, Travis, Kluska, Ted, Sullivan, Matthew
• Primary Examiner(s): HAN, JASON
• Application Number:
  US13/100,934
• Time in Patent Office: 755 Days
• Field of Search: 362/225, 362/249.02, 362/457, 362/800
• US Class Current: 362/249.02
• CPC Class Codes: F21S 4/00 Lighting devices or systems using a string or strip of light sources
• CPC Class Codes: F21S 4/10 with light sources attached to loose electric cables, e.g. Christmas tree lights
• CPC Class Codes: F21V 17/04 the fastening being onto or by the light source
• CPC Class Codes: F21V 21/088 Clips; Clamps
• CPC Class Codes: F21V 21/34 Supporting elements displaceable along a guiding element telescopic mounting of lighting devices F21V21/22
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

A mounting apparatus for a light emitting diode module provides a support structure for attaching a light emitting diode module directly to a light bulb in a lighting system. A bulb bracket includes a bulb clip that can be mechanically attached to a conventional bulb such as a fluorescent, neon or incandescent light bulb. A light emitting diode module can be secured to the bulb bracket using a module clip or another attachment means disposed between the bracket and the module. Additional light emitting diode support structures include a mounting bar securable directly to a light bulb or other structure in a lighting system such as a sign box wall. An expandable support bracket is also provided for supporting one or more light emitting diode modules. A method of retrofitting a lighting system to use a light emitting diode module is also provided.

Claims

1. A bulb bracket apparatus for mechanically attaching a light emitting diode module to a light bulb, comprising:

a module clip comprising first and second module clip arms;

a concave module clip cavity defined between the first and second module clip arms, the module clip cavity shaped to receive the light emitting diode module;

a bulb clip extending away from the module clip, the bulb clip comprising first and second bulb clip arms; and

a concave bulb clip cavity defined between the first and second bulb clip arms, the bulb clip cavity shaped for receiving the light bulb.

2. The apparatus of claim 1, the bulb clip further comprising:

the first bulb clip arm extends away from the module clip and has a concave shape substantially facing the bulb clip cavity; and

the second bulb clip arm extends away from the module clip and has a concave shape substantially facing the bulb clip cavity.

3. The apparatus of claim 1, further comprising:

a bulb clip cavity opening defined between the first and second bulb clip arms, the bulb clip cavity opening including a bulb clip cavity opening spacing, the bulb clip cavity opening spacing being smaller than a diameter of a light bulb.

4. The apparatus of claim 1, further comprising:

a first module clip arm flange protruding from the first module clip arm toward the module clip cavity; and

a first module clip arm channel defined in the first module clip arm.

5. The apparatus of claim 4, further comprising:

a second module clip arm flange protruding from the second module clip arm toward the module clip cavity; and

a second clip arm channel defined in the second module clip arm.

6. A light emitting diode module bracket assembly for attachment to a light bulb, comprising:

a module cover; and

a light emitting diode module base engaging the module cover, the module base including an integral bulb bracket, the integral bulb bracket further comprising

a first base clip arm integrally formed on the module base and extending away from the module base,

a second base clip arm integrally formed on the module base and extending away from the module base, and

a concave base clip cavity shaped for receiving the light bulb defined between the first and second base clip arms.

7. The apparatus of claim 6, further comprising:

a circuit board disposed between the module cover and the module base.

8. The apparatus of claim 7, further comprising:

a light emitting diode disposed on the circuit board.

9. The apparatus of claim 6, further comprising:

the integral bulb bracket defining a base clip inner diameter, wherein the base clip inner diameter is less than the diameter of the light bulb.

10. The apparatus of claim 6, wherein the first and second base clip arms resiliently clamp the light bulb when the light bulb is received in the base clip cavity.

11. An apparatus for supporting a light emitting diode module on a light bulb, comprising:

a first mounting bar for the light emitting diode module;

a first bulb support disposed on the first mounting bar, the first bulb support including first and second bulb support arms;

a concave bulb support cavity shaped for receiving the light bulb defined between the first and second bulb support arms; and

wherein the first and second bulb support arms resiliently clamp the light bulb when the light bulb is received in the bulb support cavity.

12. The apparatus of claim 11, further comprising:

a second mounting bar slidably attached to the first mounting bar; and

a second bulb support disposed on the second mounting bar.

13. The apparatus of claim 12, the second mounting bar comprising a second bar flange protruding substantially perpendicularly from the second mounting bar, the second bar flange having a second bar flange opening.

14. The apparatus of claim 11, the first mounting bar comprising a first bar flange protruding substantially perpendicularly from the first mounting bar, the first bar flange having a first bar flange opening.

15. The apparatus of claim 11, further comprising:

a bar bracket comprising a bar clip and a light emitting diode module clip;

the bar clip including first and second bar clip arms projecting from the bar bracket;

a concave bar clip cavity shaped for receiving the mounting bar defined between the first and second bar clip arms;

the light emitting diode module clip including first and second module clip arms projecting from the bar bracket;

a concave light emitting diode module clip cavity defined between the first and second module clip arms; and

the first mounting bar received in the bar clip cavity.

16. The apparatus of claim 15, wherein the bar clip and the light emitting diode module clip are pivotally connected at a pivoting clip joint.

17. A lighting system, comprising:

a sign box;

a gas discharge light bulb disposed in the sign box, the gas discharge light bulb having an exterior bulb surface; and

a light emitting diode module mechanically attached to the exterior bulb surface of the gas discharge light bulb.

18. The system of claim 17, further comprising:

a bulb bracket disposed between the light emitting diode module and the exterior bulb surface, the bulb bracket including a bulb clip resiliently clamping the exterior bulb surface of the gas discharge light bulb.

19. The system of claim 17, further comprising:

a light emitting diode string light; and

the light emitting diode module forming part of the light emitting diode string light.

20. A method of retrofitting a lighting system to include a light emitting diode mounted on a light bulb, comprising the steps of:

(a) providing a lighting system including a light bulb;

(b) clipping a bulb clip onto the light bulb, the bulb clip including a bulb bracket receiving the light bulb and a module bracket shaped for receiving a light emitting diode module; and

(c) attaching a light emitting diode module to the module bracket.

21. The method of claim 20, further comprising the steps of:

(d) pressing a second bulb clip onto the fluorescent bulb; and

(e) attaching a second light emitting diode module to the same light emitting diode string light engine.

22. An illumination apparatus comprising:

a lamp fixture;

a gas discharge lamp mounted in the lamp fixture;

a bulb bracket removably coupled to the gas discharge lamp, the bulb bracket comprising a module clip; and

an LED module retained in the module clip.

23. The apparatus of claim 22, wherein the bulb bracket is radially positioned onto the gas discharge lamp.

24. The apparatus of claim 22, wherein the bulb bracket is axially positioned onto the gas discharge lamp.