Lipid extraction from microalgae using a single ionic liquid

• US 8,450,111 B2
• Filed: 12/16/2010
• Issued: 05/28/2013
• Est. Priority Date: 03/02/2010
• Status: Expired due to Fees

• Current Assignee: Streamline Automation LLC
• Original Assignee: Streamline Automation LLC
• Inventors: Salvo, Roberto Di, Reich, Alton, Dykes, H. Waite H. Jr., Teixeira, Rodrigo
• Primary Examiner(s): Ware, Debbie K
• Application Number:
  US12/970,484
• Publication Number:
  US 20110130551A1
• Time in Patent Office: 894 Days
• Field of Search: None
• US Class Current: 435/390
• CPC Class Codes: C07H 1/08 from natural products
• CPC Class Codes: C08H 8/00 Macromolecular compounds derived from lignocellulosic materials pretreatment thereof B27N
• CPC Class Codes: C10G 2300/1014 of vegetal origin
• CPC Class Codes: C10L 1/02 essentially based on components consisting of carbon, hydrogen, and oxygen only
• CPC Class Codes: C11B 1/02 Pretreatment
• CPC Class Codes: C11B 1/10 by extracting
• CPC Class Codes: C12M 47/06 Hydrolysis; Cell lysis; Extraction of intracellular or cell wall material lysis of microorganisms C12N1/06; extracting or separating nucleic acids from biological samples C12N15/1003
• CPC Class Codes: C12M 47/10 Separation or concentration of fermentation products bioreactors combined with means for distillation or extraction of liquid fuel C12M43/02
• CPC Class Codes: C12P 7/6463 obtained from glyceride producing microorganisms, e.g. single cell oil
• CPC Class Codes: Y02P 30/20 using bio-feedstock

Abstract

A one-step process for the lysis of microalgae cell walls and separation of the cellular lipids for use in biofuel production by utilizing a hydrophilic ionic liquid, 1-butyl-3-methylimidazolium. The hydrophilic ionic liquid both lyses the microalgae cell walls and forms two immiscible layers, one of which consists of the lipid contents of the lysed cells. After mixture of the hydrophilic ionic liquid with a suspension of microalgae cells, gravity causes a hydrophobic lipid phase to move to a top phase where it is removed from the mixture and purified. The hydrophilic ionic liquid is recycled to lyse new microalgae suspensions.

Claims

1. A method for extracting a lipid from a suspension of microalgae cells comprising the steps of:

a) mixing an amount of said suspension of microalgae cells with an amount of 1-butyl-3-methylimidazolium chloride at a temperature of between 100°

C. and 140°

C. for a time sufficient to lyse said microalgae cells to produce a lysate;

b) allowing the lysate to rest for a time sufficient for water to evaporate from the lysate and for the lysate to form a hydrophilic phase comprising the 1-butyl-3-methylimidazolium chloride and a lipid phase separate from and immiscible with the hydrophilic phase, said lipid phase having a lower density than the hydrophilic phase; and

c) separating the lipid phase from the hydrophilic phase to obtain a lipid extract from the microalgae cells.

2. The method of claim 1, and further comprising the step of removing water from the suspension of microalgae before step a) by causing microalgae cells to sediment and removing water from above the sedimented cells.

3. The method of claim 1, and further comprising the step of removing water from the suspension of microalgae before step a) by filtration and/or centrifugation.

4. The method of claim 1, and further comprising repeating steps a) through c) using the same 1-butyl-3-methylimidazolium chloride.

5. The method of claim 1, and further comprising the step of separating lipids within the lipid phase from one another.

6. The method of claim 1, wherein the microalgae cells are freshwater or saltwater microalgae cells.

7. The method of claim 6, wherein the microalgae cells are Chlorella pyreniodosa.

8. The method of claim 1, wherein the suspension of microalgae cells comprises 5% to 100% cells by weight of the cell suspension.

9. The method of claim 8, wherein the suspension of microalgae cells and 1-butyl-3-methylimidazolium chloride, at the beginning of mixing in step a) are present in a weight ratio of 1 to 20.

10. The method of claim 1, wherein the temperature of mixing in step a) is between 105°

C. and 110°

C.

11. The method of claim 1, wherein the lipid extract comprises a triacylglycerol.

12. The method of claim 1, and further comprising the method step

d) separating celluloses, carbohydrates, proteins and/or nucleic acids from the hydrophilic phase to regenerate clean ionic liquid and obtain substrates and precursors for the production of biofuels, food supplements and drugs.

13. A continuous method for extracting a lipid from a suspension of microalgae cells comprising the steps of:

a) flowing a suspension of microalgae cells into a reactor vessel containing 1-butyl-3-methylimidazolium chloride maintained at a temperature of between 100°

C. and 140°

C.;

b) mixing the suspension of microalgae cells with said 1-butyl-3-methylimidazolium chloride within a predetermined zone of the reactor vessel to produce a microalgae cell lysate, such that a lipid in said cell lysate migrates to form a top phase that is immiscible with said 1-butyl-3-methylimidazolium chloride and water from the cell lysate;

c) allowing said lysate to rest for a time sufficient for water to evaporate from the lysate to form a hydrophilic phase comprising the 1-butyl-3-methylimidazolium chloride and a lipid phase separate from and immiscible with the hydrophilic phase; and

d) separating the lipid phase from the hydrophilic phase to obtain a lipid extract from the microalgae cells.

14. The method of claim 13, and further comprising the method step

e) separating celluloses, carbohydrates, proteins, nucleic acids and/or other macromolecules from the hydrophilic phase to regenerate clean ionic liquid.

15. A method for extracting a component of microalgae cells, comprising:

contacting the microalgae cells with a solvent consisting essentially of 1-butyl-3-methylimidazolium chloride,

mixing the microalgae cells and the solvent, and

causing a multiple-phase composition to form, wherein a first phase of the multiple-phase composition includes a microalgae cell component that is immiscible with the solvent

wherein the contacting and the mixing of the microalgae cells and the solvent occurs at a temperature between about 105°

C. and about 110°

C.

16. The method according to claim 15, and further comprising removing the microalgae cell component from the multiple-phase composition.

17. The method according to claim 16, wherein the microalgae cell component includes a lipid or multiple lipids.

18. The method according to claim 17, wherein the lipid is a triacylglycerol.