Communication cable having electrically isolated shield providing enhanced return loss

• US 8,450,606 B2
• Filed: 12/18/2009
• Issued: 05/28/2013
• Est. Priority Date: 08/11/2006
• Status: Active Grant

• Current Assignee: Superior Essex International IP
• Original Assignee: Superior Essex Communications LP (LS Corporation)
• Inventors: McNutt, Christopher W., Tyler, James S., Klepper, Michael, Smith, Delton C., Walling, Jrg-Hein
• Primary Examiner(s): NGUYEN, CHAU N
• Application Number:
  US12/653,804
• Publication Number:
  US 20100101853A1
• Time in Patent Office: 1,257 Days
• Field of Search: 173/36, 173/106.R, 173/113.R
• US Class Current: 174/36
• CPC Class Codes: H01B 11/1008 Features relating to screening tape per se
• CPC Class Codes: H01B 13/26 by winding, braiding or longitudinal lapping

Abstract

A tape can comprise a strip of dielectric material, with adhering patches of electrical conductive material. The patches can be substantially electrically isolated from one another. The strip can be disposed in a communication cable to provide a shield that is electrically discontinuous or has high resistance between opposite cable ends. Each patch can interact with electromagnetic radiation associated with electrical signals transmitting over the cable. The patches can collectively interact with the transmitting electrical signals in a cumulative or resonant manner to produce a spike in return loss at a particular frequency of the transmitting signals. The frequency location of the spike can depend upon the sizes of the patches, with size impacting manufacturability. The patches can be sized such that the spike falls within an operating frequency of the transmitting signal but is suppressed, so the cable meets return loss specifications while offering manufacturing advantage.

Claims

1. A communication cable comprising:

a plurality of pairs of individually insulated electrical conductors for transmitting communication signals within a frequency range;

a tape wrapped around at least one pair of the plurality of pairs of individually insulated electrical conductors, the tape comprising electrically conductive patches that are electrically isolated from one another and that are longitudinally separated from one another, the electrically conductive patches each having a length between approximately one meter and approximately three meters to result in a spike in return loss within the frequency range; and

a jacket circumferentially covering the tape.

2. The communication cable of claim 1, wherein the spike in return loss is better than 20 decibels and results from resonance among the electrically conductive patches.

3. The communication cable of claim 1, wherein the spike in return loss is better than 20 decibels at a frequency below 500 Megahertz, and

wherein the electrically conductive patches are operative to create a standing wave producing the spike in return loss.

4. The communication cable of claim 1, wherein the spike in return loss is below 200 Megahertz and results from a size and pattern of the electrically conductive patches.

5. The communication cable of claim 1, wherein the spike in return loss peaks at better than 25 decibels for a frequency in a range between 25 and 200 Megahertz.

6. The communication cable of claim 1, wherein the length of each of the electrically conductive patches is at least about two meters.

7. The communication cable of claim 1, wherein at least two of the patches are separated by a gap of at least about one and one half millimeters.

8. The communication cable of claim 1, wherein the tape circumscribes the plurality of pairs of individually insulated conductors,

wherein the electrically conductive patches are disposed on a first side of the tape and are longitudinally separated from one another by gaps, and

wherein second electrically conductive patches are disposed on a second side of the tape to cover the gaps.

9. The communication cable of claim 1, wherein the tape is disposed between two pairs of the plurality of pairs of individually insulated conductors.

10. The communication cable of claim 1, wherein a respective second tape is disposed circumferentially around each of the plurality of pairs of individually insulated electrical conductors.

11. The communication cable of claim 1, further comprising a second tape circumferentially disposed around the plurality of pairs of individually insulated electrical conductors.

12. The communication cable of claim 1, wherein the length of each of the electrically conductive patches is approximately equal.

13. A communication cable, comprising:

at least four twisted pairs of insulated electrical conductors;

an electromagnetic shield circumscribing the at least four pairs and comprising;

a strip of dielectric film comprising first and second edges extending lengthwise along the communication cable; and

;

a plurality of electrically conductive film segments disposed on the strip of dielectric film, each segment between about one meter and about three meters in length, each segment disposed on the strip of dielectric film at a different longitudinal location, with at least about one millimeter of separation between adjacent segments; and

a jacket circumscribing the shield.

14. The communication cable of claim 13, wherein the plurality of electrically conductive film segments are collectively operative to produce a peak in return loss within an operating frequency range of the communication cable.

15. The communication cable of claim 14, wherein the peak is suppressed to avoid violating a return loss performance specification.

16. The communication cable of claim 13, wherein each of the separations is at least 2.5 millimeters.

17. The communication cable of claim 13, wherein the communication cable is operative to transmit digital communication signals effectively at a data rate of at least about ten Gigabits per second, and

wherein the electromagnetic shield is operative to produce a return loss peak for at least one of the four twisted pairs within an operating frequency of the transmitted digital communication signals.

18. The communication cable of claim 13, wherein the communication cable is operative to carry effective digital communication signals at a data rate of at least about ten Gigabits per second, and

wherein the plurality of electrically conductive film segments are collectively operative to produce a return loss peak for the communication cable via resonance, the return loss peak occurring at less than 500 Megahertz and having a maximum value that is better than about 25 decibels.

19. The communication cable of claim 13, wherein the plurality of electrically conductive film segments are operative to interact with one another via transferring electromagnetic energy among one another to create a resonant peak in return loss for the communication cable at a frequency of less than 500 Megahertz.

20. The communication cable of claim 13, wherein each segment has an approximately equal length.

21. A communication cable, comprising:

a plurality of electrical conductors for transmitting digital communication signals comprising a range of frequencies;

a ribbon, comprising electrically insulating material, disposed alongside at least one of the plurality of electrical conductors;

a plurality of metallic patches disposed on the ribbon with isolation regions separating the metallic patches from one another, the plurality of metallic patches each having a length between approximately one meter and approximately three meters; and

a jacket covering the electrical conductors, the ribbon, and the plurality of metallic patches.

22. The communication cable of claim 21, wherein the plurality of metallic patches produce a peak in return loss for a frequency within the range of frequencies via resonance.

23. The communication cable of claim 22, wherein the resonance occurs below about 300 Megahertz and the peak is suppressed to better than about fifteen decibels.

24. The communication cable of claim 23, wherein the digital communication signals are in a range of about 0.9 Gigabits per second to about 15 Gigabits per second for an associated pair of the conductors, and

wherein the communication cable further comprises a second plurality of metallic patches disposed on a side of the ribbon opposite the plurality of metallic patches, and

wherein each patch in the second plurality of metallic patches is adjacent a respective one of the isolation regions.

25. The communication cable of claim 21, wherein the length of each of the plurality of metallic patches is approximately equal.

26. The communication cable of claim 21, wherein the ribbon is circumferentially disposed about at least one of the plurality of electrical conductors.

27. A communication cable comprising:

a plurality of individually insulated electrical conductors extending lengthwise for transmitting communication signals within a frequency range;

an outer jacket extending lengthwise; and

a shield, extending lengthwise between the outer jacket and the plurality of individually insulated electrical conductors, the shield comprising;

an electrically insulating substrate; and

a plurality of electrically conductive patches each having a length between approximately one meter and approximately three meters, the patches disposed on the substrate and separated from one another, wherein adjacent electrically conductive patches are electrically connected through a resistive electrical path, and wherein each of the electrically conductive patches is dimensioned to produce a peak in return loss for a frequency within the frequency range.

28. The communication cable of claim 27, wherein the adjacent electrically conductive patches have about one thousand to five thousand ohms of electrical resistance between one another.

29. The communication cable of claim 27, wherein the resistive electrical path comprises a metal film disposed between the plurality of electrically conductive patches and the electrically insulating substrate.

30. The communication cable of claim 27, wherein the electrically insulating substrate comprises a metallized tape.

31. The communication cable of claim 27, wherein the shield has a longitudinal resistance of about 100 Kilo ohms to about 100 Mega ohms per meter.

32. The communication cable of claim 27, wherein the electrically insulating substrate comprises a metal coating providing a resistance in a range of about 100,000 ohms to about 100,000,000 ohms.

33. The communication cable of claim 27, wherein the shield comprises an electrically conductive material coated on the electrically insulating substrate, and

wherein an ionic glue attaches each patch in the plurality of electrically conductive patches to the electrically conductive material.

34. The communication cable of claim 27, wherein the shield circumscribes the plurality of individually insulated electrical conductors.

35. The communication cable of claim 27, wherein the length of each of the electrically conductive patches is approximately equal.

36. A communication cable comprising:

a plurality of pairs of individually insulated electrical conductors, operative to transmit digital signals along the communication cable; and

a tape circumferentially disposed about the plurality of pairs of individually insulated electrical conductors, the tape comprising;

a dielectric substrate having a metallic coating on at least one side; and

a plurality of electrically conductive patches adhering to the metallic coating and longitudinally separated from one another, each of the electrically conductive patches having a length between approximately one meter and approximately three meters to produce a spike in return loss within an operating range of the communication cable.

37. The communication cable of claim 36, wherein ionic glue adheres the plurality of electrically conductive patches to the metallic coating.

38. The communication cable of claim 36, wherein the tape is operative to shield at least one of the plurality of pairs of individually insulated electrical conductors from interference.

39. The communication cable of claim 36, wherein the metallic coating provides resistance between adjacent electrically conductive patches.

40. The communication cable of claim 36, wherein the length of each of the electrically conductive patches is approximately equal.

41. A communication cable comprising:

a plurality of twisted pairs of electrical conductors that extend longitudinally;

a strip of dielectric film disposed alongside the plurality of twisted pairs and comprising a metalized surface that extends longitudinally; and

a plurality of conductive film segments, each adhering to the metalized surface at a different longitudinal location and comprising a length between approximately one meter and approximately three meters.

42. The communication cable of claim 41, wherein the strip of dielectric material and the plurality of conductive film segments form a segmented shield.

43. The communication cable of claim 41, wherein the metalized surface is operative to provide a selected level of resistance between longitudinally adjacent conductive film segments.

44. The communication cable of claim 41, wherein the length of each of the conductive film segments is approximately equal.