Capacitive dome switch

• US 8,450,627 B2
• Filed: 09/29/2010
• Issued: 05/28/2013
• Est. Priority Date: 04/01/2010
• Status: Active Grant

• Current Assignee: Apple Inc.
• Original Assignee: Apple Inc.
• Inventors: Mittleman, Adam, Merz, Nicholas
• Primary Examiner(s): FRIEDHOFER, MICHAEL A
• Application Number:
  US12/893,409
• Publication Number:
  US 20110241442A1
• Time in Patent Office: 972 Days
• Field of Search: 200/600, 200/406, 200/516, 200/292, 200/302.1, 200/302.2, 200/329, 200/341, 341/22, 341/33, 341/34, 345/168, 345/169
• US Class Current: 200/600
• CPC Class Codes: H01H 2215/006 Only mechanical function
• CPC Class Codes: H01H 2239/006 Containing a capacitive switch or usable as such
• CPC Class Codes: H03K 17/962 Capacitive touch switches
• CPC Class Codes: H03K 17/975 using a capacitive movable element
• CPC Class Codes: H03K 2217/96062 with tactile or haptic feedback
• CPC Class Codes: H03K 2217/960755 Constructional details of capacitive touch and proximity switches
• CPC Class Codes: Y10T 29/49105 Switch making

Abstract

This is directed to a dome switch that includes a capacitive sensor. A dome switch can include a dome operative to deform to provide tactile feedback to a user. To provide an electrical instruction to the device, the region underneath the dome can define a free space separating conductive regions forming a capacitor. For example, a tip of the dome, a button placed between the dome and a circuit board, or a user'"'"'s finger can form a first conductor of a capacitor, and a support structure for the dome can include a terminal forming a second conductor completing the capacitor. When the dome deflects, the distance between the conductors can change and provide a measurable capacitance variation, which the device can detect. To protect the dome switch from damage due to contaminants, the terminal can be integrated within a volume of the circuit board such that it is not exposed to the environment of the dome switch. In one implementation, the terminal may not be exposed to air.

Claims

1. A dome switch comprising:

a circuit comprising at least one terminal, wherein the at least one terminal is electrically conductive, and wherein no external surface of the at least one terminal is exposed;

a first capacitor;

a second capacitor;

a dome positioned adjacent to the circuit, wherein the dome is associated with each one of the first capacitor and the second capacitor, and wherein a portion of the dome is operative to deflect to decrease a distance between the portion of the dome and the at least one terminal;

a controller electrically connected to the at least one terminal, wherein the controller is operative to measure a first change in capacitance of the first capacitor and a second change in capacitance of the second capacitor, when the portion of the dome deflects.

2. The dome switch of claim 1, further comprising:

a housing placed over the dome, wherein the portion of the dome deflects in response to a force applied to the housing.

3. The dome switch of claim 2, wherein:

the at least one terminal comprises a first terminal that forms a first conductor of the first capacitor and a second terminal that forms a first conductor of the second capacitor; and

the housing comprises a conductive component that forms a second conductor of at least one of the first capacitor and the second capacitor.

4. The dome switch of claim 2, further comprising:

a button integrated in the housing, wherein the button is operative to move relative to a portion of the housing to cause the dome to deflect.

5. The dome switch of claim 4, wherein:

the at least one terminal comprises a first terminal that forms a first conductor of the first capacitor and a second terminal that forms a first conductor of the second capacitor; and

the button comprises a conductive portion, wherein the conductive portion of the button forms a second conductor of at least one of the first capacitor and the second capacitor.

6. The dome switch of claim 1, wherein:

the at least one terminal comprises a first terminal that forms a first conductor of the first capacitor and a second terminal that forms a first conductor of the second capacitor;

the first terminal is electrically isolated from the second terminal; and

the controller is electrically connected to each one of the first terminal and the second terminal.

7. The dome switch of claim 1, wherein:

the at least one terminal is integrated within an internal volume of the circuit board.

8. The dome switch of claim 1, wherein:

the at least one terminal extends from an external surface of the circuit; and

the dome switch further comprises a protective layer applied over the at least one terminal such that no surface of the at least one terminal is exposed.

9. A method for constructing a capacitive dome switch, comprising:

defining a terminal that is not exposed to an environment of the dome switch;

placing a dome over the terminal, wherein the dome is;

associated with a first capacitor and a second capacitor of the dome switch; and

operative to deflect to change a distance between a tip of the dome and the terminal; and

connecting a controller to the terminal, wherein the controller is operative to detect a first change in capacitance of the first capacitor and a second change in capacitance value of the second capacitor, when the dome deflects.

10. The method of claim 9, further comprising:

providing a circuit board; and

defining an internal region of the circuit board in which the terminal is located.

11. The method of claim 10, further comprising:

coring an internal volume in the circuit board;

inserting a conductive material in the internal volume to form the terminal; and

closing an opening to the internal volume with a non-conductive material.

12. The method of claim 10, further comprising:

overlaying a plurality of layers to form a circuit board, wherein at least one of the layers comprises an opening;

placing a conductive material in the opening to form the terminal; and

overlaying at least one layer over the conductive material, wherein the plurality of layers surround all external surfaces of the conductive material.

13. The method of claim 9, further comprising:

providing a flex circuit;

depositing the terminal on an external surface of the flex circuit; and

covering the terminal with a protective layer.

14. The method of claim 13, further comprising:

connecting the protective layer to the terminal and to the external surface of the flex circuit using an adhesive.

15. An electronic device, comprising:

a support structure;

at least one conductive terminal, wherein the at least one conductive terminal is coupled to the support structure such that no air external to the support structure comes into contact with the at least one conductive terminal;

a first capacitor;

a second capacitor;

a controller electrically coupled to the at least one conductive terminal

a dome placed adjacent to the support structure, wherein the dome is;

associated with each one of the first capacitor and the second capacitor; and

operative to be at least partially inverted; and

a housing enclosing the support structure, the at least one conductive terminal, the controller, and the dome, wherein a tip of the dome is in contact with the housing such that a force applied to the housing is operative to cause the dome to be at least partially inverted, and wherein the controller is operative to detect a first change in capacitance value of the first capacitor and a second change in capacitance value of the second capacitor, when the dome is at least partially inverted.

16. The electronic device of claim 15,

wherein the at least one conductive terminal comprises a first conductive terminal that forms a first conductor of the first capacitor and a second conductive terminal that forms a first conductor of the second capacitor, and wherein a portion of the housing is conductive and forms a second conductor of at least one of the first capacitor and the second capacitor.

17. The electronic device of claim 16, wherein:

a distance between the portion of the housing and at least one of the first conductive terminal and the second conductive terminal changes when the force is applied to the housing to cause the dome to be at least partially inverted.

18. The electronic device of claim 17, wherein:

the controller is operative to detect the first change in capacitance value and the second change in capacitance value, when the distance between the portion of the housing and the at least one of the first conductive terminal and the second conductive terminal changes.

19. The electronic device of claim 17, wherein:

the distance between the portion of the housing and the at least one of the first conductive terminal and the second conductive terminal decreases when the force is applied.

20. The electronic device of claim 15, further comprising:

control circuitry, wherein the control circuitry is operative to perform an electronic device operation in response to receiving an indication from the controller that at least one of the capacitance value of the first capacitor has changed and the capacitance value of the second capacitor has changed.