LED bulb and lighting apparatus

• US 8,450,915 B2
• Filed: 12/24/2008
• Issued: 05/28/2013
• Est. Priority Date: 01/07/2008
• Status: Expired due to Fees

• Current Assignee: Kabushiki Kaisha Toshiba (Toshiba Corporation), Toshiba Lighting & Technology Corporation (Toshiba Corporation)
• Original Assignee: Kabushiki Kaisha Toshiba (Toshiba Corporation), Toshiba Lighting & Technology Corporation (Toshiba Corporation)
• Inventors: Osawa, Shigeru, Morikawa, Kazuto, Tanaka, Toshiya, Hisayasu, Takeshi
• Primary Examiner(s): Mai, Anh
• Assistant Examiner(s): Breval, Elmito
• Application Number:
  US12/811,795
• Publication Number:
  US 20100289396A1
• Time in Patent Office: 1,616 Days
• Field of Search: 313/46, 362/294, 362/373, 362/235
• US Class Current: 313/46
• CPC Class Codes: F21K 9/232 specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
• CPC Class Codes: F21S 8/026 intended to be recessed in a ceiling or like overhead structure, e.g. suspended ceiling
• CPC Class Codes: F21V 23/002 Arrangements of cables or conductors inside a lighting device, e.g. means for guiding along parts of the housing or in a pivoting arm
• CPC Class Codes: F21V 29/773 the planes containing the fins or blades having the direction of the light emitting axis
• CPC Class Codes: F21V 3/00 Globes; Bowls; Cover glasses with refracting properties F21V5/00; with reflecting properties F21V7/00; characterised by cooling arrangements F21V29/506
• CPC Class Codes: F21V 3/02 characterised by the shape
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

An object of the present invention is to provide an LED bulb in which temperature of a lighting circuit is suppressed from rising during lighting of an LED so that life time of the lighting circuit is maintained without increasing manufacturing cost of components. According to the invention, an LED module 11 having multiple LEDs surface-mounted thereon is mounted in a heat dissipating unit 12. Heat generated by the LEDs is dissipated through multiple heat dissipating fins 18 of the heat dissipating unit 12. A glove 14, covering the LED module 11, radiates outward radiant light from the LEDs. A lighting circuit 17 for lighting the LEDs is incorporated in an inner hollow portion 23 of a cap 16 arranged on a side opposite to the glove 14 of the heat dissipating unit 12. Accordingly, the heat generated by the LEDs of the LED module 11 is mostly dissipated by the heat dissipating unit 12, thereby suppressing the temperature of the lighting circuit from rising.

Claims

1. An LED bulb comprising:

an LED module;

a plurality of LEDs mounted on a surface of the LED module;

a heat dissipating unit having the LED module mounted thereon and configured to dissipate heat generated by the LEDs, the heat dissipating unit comprising a surface;

a globe-shaped cover covering the LED module and configured to externally pass through radiant light from the LEDs, the globe-shaped cover comprising an outer surface at a side adjacent to the heat dissipating unit;

a cap arranged on a side of the heat dissipating unit opposite to the globe-shaped cover, the cap comprising an inner hollow portion;

a lighting circuit disposed in the inner hollow portion of the cap, wherein the lighting circuit is configured to light the LEDs; and

a constricted portion provided at a junction between the heat dissipating unit and the globe-shaped cover and formed by the outer surface of the globe-shaped cover and a surface of a portion of the heat dissipating unit disposed outside of and adjacent to the globe-shaped cover such that both the outer surface of the globe-shaped cover and the surface of the portion of the heat dissipating unit have a reduced diameter compared to at least one other portion of the outer surface of the globe-shaped cover and at least one other portion of the surface of the heat dissipating unit, and wherein a diameter of a widest portion of the heat dissipating unit is greater than a diameter of the portion of the heat dissipating unit disposed outside of the globe-shaped cover and forming the junction.

2. The LED bulb according to claim 1, wherein the LED module is disposed on a side of the globe-shaped cover of the heat dissipating unit such that the LED module thermally contacts a surface of the heat dissipating unit, and the heat dissipating unit is formed with a line-through-hole having a size sufficient for allowing at least a line extending from the LED module and connected to the lighting circuit to pass through the line-through-hole.

3. The LED bulb according to claim 1, wherein the heat dissipating unit comprises heat dissipating fins extending outward in a radial pattern from a center of the heat dissipating unit;

and

wherein the heat dissipating unit further comprises a portion adjoining the heat dissipating fins and having a convex shape projecting, in the direction of the cap, toward the center of the heat dissipating unit.

4. The LED bulb according to claim 3, wherein an insulating unit having an inner hollow portion is arranged between the heat dissipating unit and the cap, and a groove, with which an end of the heat dissipating fin is engaged, is formed in a tip end of the insulating unit.

5. The LED bulb according to claim 1, wherein the tip end of the insulating unit is fitted into the heat dissipating unit, and a base end of the heat dissipating fin on a center axis side of the heat dissipating unit has a base end portion existing closer to the center axis side than a portion having a maximum outer diameter of the insulating unit.

6. The LED bulb according to claim 1, wherein a reflecting plate for reflecting, in a direction of the globe-shaped cover, light radiated from the globe-shaped cover in a direction of the heat dissipating unit is arranged at the junction between the heat dissipating unit and the globe-shaped cover.

7. A lighting apparatus comprising:

the LED bulb according to claim 1; and

a lighting apparatus body having a socket to which the LED bulb is mounted.

8. The LED bulb according to claim 1, wherein the globe-shaped cover has a maximum diameter larger than a maximum diameter of the heat dissipating unit.