Dual range power supply

• US 8,450,936 B1
• Filed: 05/13/2010
• Issued: 05/28/2013
• Est. Priority Date: 05/13/2010
• Status: Active Grant

• Current Assignee: Whelen Engineering Company Incorporated
• Original Assignee: Whelen Engineering Company Incorporated
• Inventors: Stopa, James L.
• Primary Examiner(s): Ismail, Shawki
• Assistant Examiner(s): LO, CHRISTOPHER KWOK YEUNG
• Application Number:
  US12/779,535
• Time in Patent Office: 1,111 Days
• Field of Search: 315/209.R, 315/224, 315/225, 315/291, 315/307, 363/34, 363/50, 363/52, 363/55, 363/56.02, 363/58, 363/79, 363/108
• US Class Current: 315/209.R
• CPC Class Codes: H05B 45/37 Converter circuits

Abstract

The disclosed power supply is compatible with two voltage ranges, the midpoint or mean of the higher voltage range being approximately double the midpoint or mean of the lower voltage range. Two equivalent loads and two current sources are re-configured using a relay in response to a detected input voltage exceeding a pre-determined threshold voltage. The disclosed circuit re-configures the load being driven to match the input voltage, rather than re-configuring the voltage to match the load.

Claims

1. A power supply for use with first and second input voltage ranges to provide power to first and second loads, each of said voltage ranges having a minimum voltage and a maximum voltage, the minimum voltage of said second input voltage range being greater than the maximum voltage of said first voltage range, said power supply comprising:

a power input where an input voltage is applied;

a threshold voltage detector responsive to the input voltage applied to said power input, said threshold voltage detector configured to detect a threshold voltage greater than said first voltage range maximum voltage and generate a threshold signal when exposed to said threshold voltage;

a latch circuit responsive to a latch voltage less than said threshold voltage but greater than said first voltage range maximum voltage to maintain said threshold signal so long as said latch voltage is present;

first and second current sources; and

first and second electrical connections that change from a first state to a second state in response to said threshold signal, said first electrical contact connecting the first load and said first current source in said first state and connecting said first load in series with said second load in said second state, said second electrical contact connecting said input voltage to said second load in said first state and said input voltage to said latch circuit in said second state,

wherein said first and second loads are connected between said input voltage and said first and second current sources, respectively, when said input voltage is less than said threshold voltage and said first and second loads are connected in series between said input voltage and said second current source when said input voltage is greater than said threshold voltage and said threshold signal is maintained and said first and second electrical connections remain in said second states so long as said input voltage is greater than said latch voltage.

2. The power supply of claim 1, comprising a relay responsive to said threshold signal to change the state of said first and second electrical connections, the first state of said first and second electrical connections corresponding to the de-energized state of said relay.

3. The power supply of claim 1, wherein said first and second loads comprise a plurality of LEDs connected in series.

4. The power supply of claim 1, wherein said first and second loads comprise an equal number of LEDs connected in series.

5. The power supply of claim 1, wherein said threshold signal energizes a relay to change the state of said first and second electrical connections from said first state to said second state, said latch circuit arranged to maintain said relay in the energized state until said input voltage falls below said latch voltage.

6. The power supply of claim 1, wherein said threshold voltage detector and latch circuit employ zener diodes to set the threshold voltage and latch voltage.

7. The power supply of claim 1, wherein said input voltage is always applied to said threshold voltage detector and said input voltage is applied to said latch circuit only after said threshold signal is generated.

8. The power supply of claim 1, wherein said threshold signal turns on an electronic switch which energizes a relay to change the state of said first and second electrical connections.

9. The power supply of claim 1, wherein each said constant current source includes a FET power transistor configured to deliver substantially constant current to said first and/or second loads.

10. The power supply of claim 1, wherein the first load and second load are series strings of LEDs, each series string having the same number of LEDs.

11. A method for providing power to first and second loads from an applied voltage having first and second voltage ranges, each of said voltage ranges having a minimum voltage and a maximum voltage, the minimum voltage of said second voltage range being greater than the maximum voltage of said first voltage range, said method comprising:

connecting a first voltage detector to said applied voltage, said voltage detector responsive to a threshold applied voltage greater than the maximum voltage of said first voltage range to generate said a signal,

connecting said first load between said applied voltage and a current source and connecting said second load between said applied voltage and a current source in the absence of said first signal;

connecting said first and second loads in series with each other and connecting said series connected first and second loads between said applied voltage and a current source if said first signal is present, and

when said first signal is present, connecting said applied voltage to a latch circuit constructed to maintain said first signal so long as said applied voltage is at least equal to a latch voltage greater than the maximum voltage of said first voltage range but less than said threshold applied voltage.

12. The method of claim 11, wherein said first and second loads are series connected pluralities of LEDs, each said LED having a forward voltage V_f and said method comprises:

selecting said LEDs so that an applied voltage in said first voltage range is greater than the sum of the forward voltages V_f of said plurality of LEDs in each series and an applied voltage in said second voltage range is greater than the sum of the forward voltages V_f in both pluralities of LEDs.

13. The method of claim 11, wherein said steps of connecting comprise:

providing a relay having first and second pairs of electrical contacts, each pair of electrical contacts having a first state corresponding to the deenergized state of said relay and a second state corresponding to an energized state of said relay, said relay responsive to said first signal to switch said first and second pairs of electrical contacts from the first state to the second state;

using said first set of electrical contacts in said first state to connect said first load to a current source and said first set of electrical contacts in said second state to connect said first load in series with said second load; and

using said second set of electrical contacts in said first state to connect said second load to said applied voltage and said second set of electrical contacts in said second state to connect said applied voltage to said latch circuit.

14. The method of claim 11, comprising:

selecting said first and second loads to have substantially equivalent voltage drops and wherein said second voltage range has a first mean voltage is approximately twice a second mean voltage of said first voltage range.

15. The method of claim 11, comprising:

regulating current through said current sources with a regulator including a transistor whose properties change with temperature, said transistor responding to an increase in temperature by decreasing current through said current sources; and

placing said current sources and regulating transistors on a thermally conductive support in thermal contact with said first and second loads.

16. An LED driver circuit comprising:

an input where an input voltage is applied;

an input voltage switch responsive to an input voltage greater than a first predetermined voltage to generate a first signal;

first and second current sources;

a first LED load connected to said input voltage;

a second LED load connected to said second current source;

first and second sets of electrical connections, each set of electrical connections having first and second states and responsive to said first signal to switch from said first state to said second state, said first set of electrical connections connecting said first LED load to said first current source when in said first state and connecting said first LED load in series with said second LED load when in said second state, and said second set of electrical connections connecting said input voltage to said second LED load when in said first state and disconnecting said input voltage from said second LED load when in said second state.

17. The LED driver circuit of claim 16, comprising:

a latch circuit connected to said input voltage when said second set of electrical connections is in said second state, said latch circuit configured to maintain said first signal so long as said input voltage remains above a second predetermined voltage less than said first predetermined voltage.

18. The LED driver circuit of claim 17, wherein said input voltage switch and said latch circuit employ zener diodes to detect said first and second predetermined voltages.

19. The LED driver circuit of claim 16, wherein said first and second LED loads comprise series strings of LEDs.