Appliance control panel

• US 8,451,591 B2
• Filed: 01/22/2010
• Issued: 05/28/2013
• Est. Priority Date: 02/18/2009
• Status: Active Grant

• Current Assignee: American TRIM LLC (Superior Metal Products Incorporated)
• Original Assignee: American TRIM LLC (Superior Metal Products Incorporated)
• Inventors: Byrne, Robert M., Kline, Bret E., Couvillon, Steven J., Standley, Michael, Hemmelgarn, Rick
• Primary Examiner(s): HAUGHTON, ANTHONY MICHAEL
• Application Number:
  US12/692,272
• Publication Number:
  US 20100224469A1
• Time in Patent Office: 1,222 Days
• Field of Search: 361/679.01, 361/679.08, 361/679.09, 200/502, 200/512
• US Class Current: 361/679.01
• CPC Class Codes: G09F 7/12 the elements being secured or adapted to be secured by self-adhesion, moisture, suction, slow-drying adhesive or the like

Abstract

An appliance control panel is described. The control panel includes a front metal panel, a rearwardly positioned polymeric decorated film and an adhesive layer disposed between the panel and the decorated film. The film overlies an electronic control module which typically includes various displays and press-type switches. Various markings and indicia on the decorated film are visible through openings in the panel and the adhesive layer.

Claims

1. A panel assembly comprising:

a structural panel defining a front face, an oppositely directed rear face, and at least one aperture extending through the panel between the front and rear faces;

a decorated transparent polymer film, the polymer film defining a front face and an oppositely directed rear face, the polymer film including indicia along the rear face;

an adhesive layer for securing the polymer film to the structural panel, the adhesive layer defining a front face, an oppositely directed rear face, and at least one aperture extending through the adhesive layer between the front and rear faces, the adhesive layer disposed between the rear face of the structural panel and the front face of the polymer film;

wherein at least a portion of the indicia along the rear face of the polymer film is visible from the front face of the structural panel, through at least one aperture defined in the panel, through at least one aperture defined in the adhesive layer, and through the polymer film.

2. The panel assembly of claim 1 further comprising:

a console defining a front face; and

attachment provisions for affixing the rear face of the polymer film to the front face of the console.

3. The panel assembly of claim 2 wherein the attachment provisions include a second adhesive layer contacting the rear of the polymer film to the front face of the console.

4. The panel assembly of claim 3 wherein at least one of the first adhesive layer and the second adhesive layer includes a pressure sensitive adhesive.

5. The panel of claim 2 wherein the console further defines a receiving region including at least one mounting provision, the panel assembly further including:

an electronic control module defining a front face and including at least one pressure actuated switch accessible along the front face of the control module;

wherein the control module is retained in the receiving region defined by the console by the at least one mounting provision of the console, and the control module is positioned such that at least one pressure actuated switch is adjacent to the portion of the indicia along the rear face of the polymer film which is visible from the front face of the structural panel.

6. The panel assembly of claim 5 wherein the control module engages the at least one mounting provision of the console from the front of the console.

7. The panel assembly of claim 5 wherein the control module engages the at least one mounting provision of the console from the rear of the console.

8. The panel assembly of claim 5 wherein the console includes:

a first end cap;

a second end cap; and

an intermediate portion extending between and secured to the first and second end caps;

wherein the attachment provisions of the console are provided in association with the intermediate portion.

9. The panel assembly of claim 2 wherein the console includes:

a first end cap;

a second end cap; and

an intermediate portion extending between and secured to the first and second end caps;

wherein the attachment provisions of the console are provided in association with the intermediate portion.

10. The panel assembly of claim 9 wherein each of the first end cap and the second end cap is also secured to the structural panel.

11. The panel assembly of claim 1 wherein the first adhesive layer includes a pressure sensitive adhesive.

12. The panel assembly of claim 1 wherein the polymer film has a uniform thickness.

13. The panel assembly of claim 1 wherein the polymer film includes at least one raised region along at least one of the front face and the rear face, the raised region projecting from a non-raised region of the respective face of the polymer film, the thickness of the raised region being from about 200% to about 20% of the thickness of the non-raised region.

14. The panel assembly of claim 13 wherein the at least one raised region projects from the front face of the polymer film.

15. The panel assembly of claim 13 wherein the at least one raised region projects from the rear face of the polymer film.

16. The panel assembly of claim 13 wherein the at least one raised region comprises two or more raised regions projecting from both the front face and the rear face of the polymer film.

17. The panel assembly of claim 13 wherein the total thickness of the at least one raised region is from about 7 mils to about 20 mils.

18. The panel assembly of claim 1 wherein the structural panel is formed from metal.

19. The panel assembly of claim 18 wherein the metal is selected from the group consisting of aluminum, steel, and alloys thereof.

20. The panel assembly of claim 1 wherein the structural panel includes indicia along the front face of the structural panel.

21. The panel assembly of claim 1 wherein the structural panel is substantially planar.

22. The panel assembly of claim 1 wherein the structural panel includes a rearwardly extending top edge.

23. The panel assembly of claim 22 wherein the structural panel includes a rearwardly extending bottom edge.

24. The panel assembly of claim 1 wherein the adhesive layer includes an outer portion defining an interior cut-out, and an inner portion sized and shaped to be received within the interior cut-out defined by the outer portion.

25. A panel assembly comprising:

a structural panel defining a front face, an oppositely directed rear face, and at least one aperture extending through the panel between the front and rear faces;

a decorated transparent polymer film, the polymer film defining a front face, an oppositely directed rear face, and at least one aperture extending through the polymer film between the front and the rear faces of the film, the polymer film including indicia along the rear face;

an adhesive layer for securing the polymer film to the structural panel, the adhesive layer defining a front face, an oppositely directed rear face, and at least one aperture extending through the adhesive layer between the front and rear faces, the adhesive layer disposed between the rear face of the structural panel and the front face of the polymer film;

p1 a console defining a front face and a receiving region including at least one mounting provision;

attachment provisions for affixing the rear face of the polymer film to the front face of the console; and

an electric control module defining a front face and including a visual display and at least one pressure actuated switch accessible along the front face of the control module;

wherein at least a portion of the indicia along the rear face of the polymer film is visible from the front face of the structural panel, through at least one aperture defined in the panel, through at least one aperture defined in the adhesive layer, and through the polymer film;

wherein the control module is retained in the receiving defined by the console by the at least one mounting provision of the console, and the control module is positioned such that at least one pressure actuated switch is adjacent to the portion of the indicia along the rear of the polymer film which is visible from the front face of the structural panel;

wherein the visual display is visible from the front face of the structural panel, through at least one aperture defined in the panel, through at least one aperture defined in the adhesive layer, and through at least one aperture defined in the polymer film.

26. The panel assembly of claim 25, wherein the attachment provisions include a second adhesive layer contacting the rear face of the polymer film to the front face of the console, the visual display of the control module is visible from the front face of the structural panel, through at least one aperture defined in the panel, through at least one aperture defined in the first adhesive layer, through at least one aperture defined in the polymer film, and through at least one aperture defined in the second adhesive layer.