Process for manufacturing an optical fiber and an optical fiber so obtained

• US 8,452,146 B2
• Filed: 11/06/2007
• Issued: 05/28/2013
• Est. Priority Date: 11/06/2007
• Status: Active Grant

• Current Assignee: Prysmian SPA
• Original Assignee: Prysmian SPA
• Inventors: Schiaffo, Antonio, Cocchini, Franco, Scafuro, Nicola, Galasso, Giuseppe
• Primary Examiner(s): PENG, CHARLIE YU
• Application Number:
  US12/741,359
• Publication Number:
  US 20100296780A1
• Time in Patent Office: 2,030 Days
• Field of Search: 385/128
• US Class Current: 385/128
• CPC Class Codes: C03C 25/12 General methods of coating; Devices therefor
• CPC Class Codes: G02B 6/02395 Glass optical fibre with a protective coating, e.g. two layer polymer coating deposited directly on a silica cladding surface during fibre manufacture G02B6/02052, G02B6/02057, G02B6/024, G02B6/032, G02B6/105, G02B6/14 take precedence; coating on fibre gratings G02B6/02104; multilayer core or cladding G02B6/036; reinforcing splice joints G02B6/2558; optical cables, i.e. comprising protective structures external to the protective coating such as a jacket or plural coated optical fibres G02B6/44; coating of glass to obtain optical fibres C03C25/104

Abstract

A process for manufacturing an optical fiber includes: drawing an optical waveguide from a glass preform; applying a layer of a first coating material on the optical waveguide; curing the first coating layer material to obtain a first coating layer; applying a layer of a second coating material onto the first coating layer; applying a layer of colored coating material onto the second coating layer; curing the second coating material and the colored coating material in a single step to obtain a second coating layer superposed on the first coating layer and a colored coating layer superposed on the second coating material layer, the obtained second coating layer having an elastic modulus higher than that of the first coating layer and lower than that of the colored coating layer. An optical fiber and an apparatus for producing it are also provided.

Claims

1. A process for manufacturing an optical fiber comprising:

drawing an optical waveguide from a glass preform;

applying a layer of a first coating material onto the optical waveguide;

curing the first coating layer material to obtain a first coating layer;

applying a layer of a second coating material onto the first coating layer;

applying a layer of colored coating material onto the layer of second coating material; and

curing the second coating material and the colored coating material in a single step, wherein the second coating material is cured to a percentage equal to or higher than 90% and lower than 96% to obtain a second coating layer superposed on the first coating layer and a colored coating layer superposed on the second coating layer, the obtained second coating layer having an elastic modulus higher than that of the first coating layer and lower than that of the colored coating layer.

2. The process of claim 1, further comprising:

heating the layer of a second coating material before applying the layer of colored coating material.

3. The process of claim 2, further comprising:

heating said second coating material by UV radiation.

4. An optical fiber comprising:

an optical waveguide;

a layer of first coating material surrounding the optical waveguide;

a layer of second coating material surrounding the layer of first coating material; and

a layer of colored coating material surrounding the layer of second coating material,

wherein;

said first, second and colored coating materials have progressively increasing elastic modulus values from the optical waveguide;

said colored coating material has an elastic modulus of 500-1000 MPa;

said second coating material has an elastic modulus of 10% to 50% lower than the elastic modulus of the colored coating material; and

the layer of second coating material is cured at a percentage lower than 96%.

5. The optical fiber of claim 4, wherein the layer of second coating material is cured at a percentage equal to or higher than 90%.

6. The optical fiber of claim 4, wherein the layer of first coating material has an elastic modulus of 1 to 2 MPa.

7. The optical fiber of claim 4, wherein the layer of first coating material has a thickness of 30 to 35 μ

m.

8. The optical fiber of claim 4, wherein the layer of second coating material has a thickness of 20 to 35 μ

m.

9. The optical fiber of claim 4, wherein the layer of colored coating material has a thickness of 10 to 15 μ

m.

10. A optical fiber ribbon comprising optical fibers according to claim 4.