Control of well tools utilizing downhole pumps

• US 8,453,723 B2
• Filed: 06/02/2010
• Issued: 06/04/2013
• Est. Priority Date: 09/09/2008
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Smithson, Mitchell C.
• Primary Examiner(s): Ro, Yong-Suk (Philip)
• Application Number:
  US12/792,402
• Publication Number:
  US 20100236790A1
• Time in Patent Office: 1,098 Days
• Field of Search: 166/373, 166/66.6, 166/65.1, 340/853.7, 340/854.9
• US Class Current: 166/65.1
• CPC Class Codes: E21B 23/00 Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells setting of casings, screens or liners E21B43/10
• CPC Class Codes: E21B 34/06 in wells
• CPC Class Codes: E21B 34/066 electrically actuated
• CPC Class Codes: E21B 34/10 operated by control fluid supplied from outside the borehole
• CPC Class Codes: E21B 47/12 Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
• CPC Class Codes: E21B 47/125 using earth as an electrical conductor by electromagnetic energy E21B47/13
• CPC Class Codes: Y02P 30/20 using bio-feedstock

Abstract

A method of selectively actuating from a remote location multiple downhole well tools includes: selecting one of the well tools for actuation by applying a voltage polarity to a set of conductors in the well, thereby operating a downhole pump connected to the well tool and displacing a piston of the well tool in one direction; and selecting the well tool for actuation by applying an opposite voltage polarity to the set of conductors, thereby operating the downhole pump and displacing the piston in an opposite direction. A system includes multiple electrical conductors in the well; and multiple control devices that control which of the well tools is selected for actuation in response to current flow in a set of the conductors, each of the control devices including at least one downhole pump which applies a pressure differential to an actuator of a respective one of the well tools.

Claims

1. A system for selectively actuating from a remote location multiple downhole well tools in a well, the system comprising:

multiple electrical conductors in the well, each well tool being connected to a different set of two electrical conductors extending to the remote location; and

multiple control devices that control a direction of actuation of each well tool in response to a voltage potential applied across each respective set of conductors, each of the control devices including at least one downhole pump which applies a pressure differential to an actuator of a respective one of the well tools.

2. The system of claim 1, wherein each of the control devices includes at least one valve which provides selective fluid communication between the downhole pump and the actuator of the respective well tool.

3. The system of claim 2, wherein fluid communication between the downhole pump and the actuator of the respective well tool is reversed by the valve in response to a voltage polarity across the respective set of conductors being reversed.

4. The system of claim 1, wherein an under-voltage lockout device prevents each of the control devices from being selected until the voltage potential across the respective set of conductors exceeds a predetermined minimum level.

5. The system of claim 1, wherein the actuator is actuated in a first direction when the voltage potential across the respective set of conductors is less than a predetermined threshold level, and wherein the actuator is actuated in a second direction opposite to the first direction when the voltage potential across the respective set of conductors exceeds the predetermined threshold level.

6. The system of claim 1, wherein the downhole pump is reversible, whereby the downhole pump applies the pressure differential to the actuator when a first voltage polarity is applied to the respective set of conductors, and the downhole pump applies an oppositely directed pressure differential to the actuator when a second voltage polarity opposite to the first voltage polarity is applied to the respective set of conductors.

7. A system for selectively actuating a downhole well tool from a remote location, the system comprising:

three electrical conductors extending between the well tool and the remote location; and

first and second shuttle valves, the first shuttle valve being connected to the first and second conductors and the second shuttle valve being connected to the second and third conductors, wherein the well tool is actuated in a first direction when voltage potential is applied across the first and second conductors, and wherein the well tool is actuated in a second direction opposite to the first direction when voltage potential is applied across the second and third conductors.

8. A method of selectively actuating from a remote location multiple downhole well tools in a well, the method comprising the steps of:

selecting a first one of the well tools for actuation by applying voltage potential across a first set of conductors in the well, thereby operating a first downhole pump connected to the first well tool; and

selecting a second one of the well tools for actuation by applying voltage potential across a second set of conductors in the well, thereby operating a second downhole pump connected to the second well tool, wherein the first set of conductors and the second set of conductors share a conductor.

9. The method of claim 8, wherein a first under-voltage lockout device prevents a first control device from being selected for actuation of the first well tool until the voltage potential across the first set of conductors exceeds a first predetermined minimum level.

10. The method of claim 9, wherein a second under-voltage lockout device prevents a second control device from being selected for actuation of the second well tool until the voltage potential across the second set of conductors exceeds a second predetermined minimum level.

11. The method of claim 9, wherein an actuator of the first well tool is actuated in a first direction when the voltage potential across the first set of conductors is less than a predetermined threshold level, and wherein the actuator is actuated in a second direction opposite to the first direction when the voltage potential across the first set of conductors exceeds the predetermined threshold level.

12. The method of claim 11, wherein a shuttle valve of the first control device is interconnected between the first downhole pump and the actuator, and wherein the shuttle valve is actuated in response to the voltage potential across the first set of conductors exceeding the predetermined threshold level.

13. The method of claim 8, wherein the step of selecting the first well tool for actuation by applying the voltage potential across the first set of conductors further comprises applying a first voltage polarity across the first set of conductors, thereby displacing a piston of the first well tool in a first direction, and applying a second voltage polarity opposite to the first voltage polarity across the first set of conductors, thereby displacing the piston in a second direction opposite to the first direction.

14. A method of selectively actuating from a remote location multiple downhole well tools in a well, the method comprising the steps of:

selecting a first one of the well tools for actuation by applying a first voltage polarity to a first set of conductors in the well, thereby operating a first downhole pump connected to the first well tool and displacing a piston of the first well tool in a first direction; and

selecting the first well tool for actuation by applying a second voltage polarity opposite to the first voltage polarity to the first set of conductors, thereby operating the first downhole pump and displacing the piston of the first well tool in a second direction opposite to the first direction.

15. The method of claim 14, further comprising the steps of:

selecting a second one of the well tools for actuation by applying a third voltage polarity to a second set of conductors in the well, thereby operating a second downhole pump connected to the second well tool and displacing a piston of the second well tool in a third direction; and

selecting the second well tool for actuation by applying a fourth voltage polarity opposite to the third voltage polarity to the second set of conductors, thereby operating the second downhole pump and displacing the piston of the second well tool in a fourth direction opposite to the third direction.

16. The method of claim 14, wherein the step of selecting the first well tool for actuation by applying the first voltage polarity to the first set of conductors in the well further comprises actuating a first shuttle valve interconnected between the first downhole pump and the first well tool, and wherein the step of selecting the first well tool for actuation by applying the second voltage polarity to the first set of conductors further comprises actuating a second shuttle valve interconnected between the first downhole pump and the first well tool.

17. The method of claim 14, wherein a first under-voltage lockout device prevents a first control device from being selected for actuation of the first well tool until the voltage potential across the first set of conductors exceeds a first predetermined minimum level.

18. The method of claim 14, wherein the first downhole pump is reversible, whereby the first downhole pump applies a pressure differential to the piston when the first voltage polarity is applied to the first set of conductors, and the first downhole pump applies an opposite pressure differential to the piston when the second voltage polarity is applied to the first set of conductors.

19. The method of claim 14, wherein a motor drives the first downhole pump, and wherein the motor rotates when the first voltage polarity is applied to the first set of conductors, and the motor oppositely rotates when the second voltage polarity is applied to the first set of conductors.