Atherectomy device supported by fluid bearings

• US 8,454,638 B2
• Filed: 04/03/2012
• Issued: 06/04/2013
• Est. Priority Date: 07/13/2006
• Status: Active Grant

• Current Assignee: Cardio Flow, Inc
• Original Assignee: Cardio Flow, Inc
• Inventors: Shturman, Leonid
• Primary Examiner(s): Severson, Ryan
• Assistant Examiner(s): EASTWOOD, DAVID C
• Application Number:
  US13/438,282
• Publication Number:
  US 20120191113A1
• Time in Patent Office: 427 Days
• Field of Search: None
• US Class Current: 606/159
• CPC Class Codes: A61B 17/32037 for removing obstructions from inner organs or blood vessels, e.g. for atherectomy
• CPC Class Codes: A61B 17/320758 with a rotating cutting instrument, e.g. motor driven A61B17/320725, A61B17/32075 and A61B17/320783 take precedence; for removing intra-ocular material A61F9/00763; endoscopic rotatable cutting instruments A61B17/32002

Abstract

A rotational atherectomy device for removing a stenotic tissue (330, 360) from a vessel (300) of a patient comprises a flexible hollow drive shaft (2) and an abrasive element (101, 102) mounted to the drive shaft proximal to and spaced from a solid support element (10, 10s) mounted at the distal end (6) of the drive shaft, the solid support element having a rounded outer surface and an outflow channel (20, 20s) with an outflow opening in said rounded outer surface. The drive shaft comprises a torque transmitting coil (4) and at least one fluid impermeable membrane (3) forming a fluid impermeable lumen for the antegrade flow (FF) of fluid into the outflow channel such that, during rotation of the drive shaft, a flow of fluid out of said outflow opening forms a fluid bearing between the rotating solid support element and the wall of the treated vessel.

Claims

1. A rotational atherectomy device comprising:

a rotatable, flexible drive shaft having a longitudinal axis and a distal end portion;

the drive shaft comprising a torque transmitting coil and at least one fluid impermeable membrane to form at least one fluid delivery lumen generally along a central longitudinal axis of the drive shaft;

an abrasive element mounted to the distal end portion of the drive shaft such that a center of mass of the abrasive element is offset from the central longitudinal axis of the drive shaft;

a distal solid counterweight and a proximal solid counterweight mounted to the distal end portion of the drive shaft, the abrasive element being positioned proximal to and spaced away from the distal solid counterweight located at a distal tip of the drive shaft, and the abrasive element being positioned distal to and spaced away from the proximal solid counterweight, each of the distal and proximal solid support elements being substantially smaller than the abrasive element and having a surface texture that is different from an abrasive surface texture of the abrasive element, wherein said distal and proximal solid counterweights are configured to acts as counterweights to the abrasive element when said abrasive element and said distal and proximal solid counterweights rotate together with the drive shaft;

wherein each of said distal and proximal solid counterweights define an outflow channel which is in fluid communication with the fluid delivery lumen of the drive shaft and which extends in a generally radially outward direction with respect to the longitudinal axis of the drive shaft to an outflow opening, said outflow opening is configured to output fluid flow during rotation of the drive shaft for forming a fluid bearing between its respective solid counterweight and a wall of a vessel during rotation the drive shaft within the vessel.

2. The rotational atherectomy device of claim 1, wherein the distal solid counterweight is spaced apart from the abrasive element by a longitudinal distal separation distance, and the proximal solid counterweight is spaced apart from the abrasive element by a longitudinal proximal separation distance, wherein each of the longitudinal distal separation distance and the longitudinal distal separation distance is greater than a maximum longitudinal dimension of the abrasive element.

3. The rotational atherectomy device of claim 2, wherein a center of mass of the distal solid counterweight is offset from the longitudinal axis of the drive shaft in a direction diametrically opposite to the direction in which the center of mass of the abrasive element is offset from the longitudinal axis of the drive shaft, a center of mass of the proximal solid counterweight is offset from the longitudinal axis of the drive shaft in a direction diametrically opposite to the direction in which the center of mass of the abrasive element is offset from the longitudinal axis of the drive shaft.

4. The rotational atherectomy device of claim 1, wherein each of the distal and proximal solid counterweights has a rounded outer surface that is different from an outer surface of the abrasive element.

5. The rotational atherectomy device of claim 1, wherein the outflow channel of the distal solid counterweight and the outflow channel of the proximal solid counterweight have axes that form angles of about ninety (90) degrees with the longitudinal axis of the drive shaft.

6. The rotational atherectomy device of claim 1, wherein said fluid impermeable membrane is positioned radially inward of the torque transmitting coil of the drive shaft.

7. The rotational atherectomy device of claim 6, wherein the fluid impermeable membrane lines the torque transmitting coil.

8. The rotational atherectomy device of claim 1, wherein said fluid impermeable membrane is positioned radially outward of the torque transmitting coil of the drive shaft.

9. The rotational atherectomy device of claim 8, wherein the fluid impermeable membrane lines the torque transmitting coil.

10. The rotational atherectomy device of claim 1, wherein both the distal and proximal solid counterweights have multiple outflow channels which are in fluid communication with the fluid delivery lumen of the drive shaft and which extend in radially outward directions with respect to the longitudinal axis of the drive shaft.

11. The rotational atherectomy device of claim 1, wherein the fluid delivery lumen of the drive shaft is configured for advancement of the drive shaft over a guidewire across a stenotic lesion to be treated and for transfer of pressurized fluid into the outflow channels of the distal solid counterweight and the proximal solid counterweight after crossing the stenotic lesion.