Reduced flicker AC LED lamp with separately shortable sections of an LED string

• US 8,456,095 B2
• Filed: 05/04/2010
• Issued: 06/04/2013
• Est. Priority Date: 03/19/2010
• Status: Active Grant

• Current Assignee: Active-Semi, Inc. (Qorvo, Inc.)
• Original Assignee: Active-Semi, Inc. (Qorvo, Inc.)
• Inventors: Huynh, Steven
• Primary Examiner(s): TRAN, ANH Q
• Application Number:
  US12/799,953
• Publication Number:
  US 20110227489A1
• Time in Patent Office: 1,127 Days
• Field of Search: 315/185.R, 315/188, 315/200.R, 315/201, 315/202, 315/205, 315/207, 315/119, 315/122, 315/291, 315307-308
• US Class Current: 315/209.R
• CPC Class Codes: H05B 45/14 using electrical feedback from LEDs or from LED modules
• CPC Class Codes: H05B 45/30 Driver circuits
• CPC Class Codes: H05B 45/31 Phase-control circuits
• CPC Class Codes: H05B 45/345 Current stabilisation; Maintaining constant current
• CPC Class Codes: H05B 45/355 Power factor correction [PFC]; Reactive power compensation
• CPC Class Codes: H05B 45/36 Circuits for reducing or suppressing harmonics, ripples or electromagnetic interferences [EMI]
• CPC Class Codes: H05B 45/395 Linear regulators
• CPC Class Codes: H05B 45/48 having LEDs organised in strings and incorporating parallel shunting devices
• CPC Class Codes: H05B 45/50 responsive to malfunctions or undesirable behaviour of LEDs; responsive to LED life; Protective circuits
• CPC Class Codes: H05B 45/54 in a series array of LEDs
• CPC Class Codes: H05B 45/56 involving measures to prevent abnormal temperature of the LEDs
• CPC Class Codes: H05B 45/59 for reducing or suppressing flicker or glow effects
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

An LED lamp with an integrated circuit, a rectifier, and a string of series-connected LEDs rectifies an incoming AC signal. The integrated circuit includes power switches that can separately and selectably short out a corresponding one of several groups of LEDs in an LED string across which the rectified AC signal is present. As the voltage across the string increases, the integrated circuit controls the power switches to increase the number of LEDs through which current flows, whereas as the voltage across the string decreases the integrated circuit controls the power switches to decrease the number of LEDs through which current flows. The flow of LED string current is broken to reduce flicker. Alternatively, a valley fill capacitor peaks LED current during the valleys of the incoming AC signal to reduce flicker. LED current is regulated to provide superior efficiency, reliability, power-factor correction, and lamp over-voltage, -current, and -temperature protection.

Claims

1. A method comprising:

rectifying a sinusoidal alternating current (AC) voltage signal having an amplitude higher than one hundred volts to generate a changing voltage signal, wherein the changing voltage signal has a period and instantaneous voltages;

supplying a string of series-connected light emitting diodes (LEDs) with the changing voltage signal, wherein the string of series-connected LEDs through which an LED current flows has a total forward voltage drop that approximately equals the instantaneous voltage during a portion of the period of the changing input voltage signal;

modulating light that is emitted from the string of series-connected LEDs such that peaks of light intensity are generated at more than 130 times per second, wherein a valley fill capacitor provides the LED current when the changing voltage signal has a voltage lower than a valley voltage threshold; and

decreasing a number of LEDs in the string of series-connected LEDs through which the LED current flows so as to track a voltage across the valley fill capacitor as the valley fill capacitor discharges.

20. The method of claim 1, wherein the sinusoidal AC voltage signal has a frequency, and wherein the peaks of light intensity are generated at a rate that is four times the frequency of the sinusoidal AC voltage signal.

21. The method of claim 1, wherein the changing voltage signal has a peak amplitude, and wherein the modulating involves reducing the LED current when the changing voltage signal is at or near its peak amplitude.

2. A method comprising:

increasing a number of light emitting diodes (LEDs) in a string of series-connected LEDs through which an LED current flows from a first node to a second node as a voltage amplitude of a changing voltage signal increases to a peak amplitude, wherein the number has at least two discrete nonzero values as the voltage amplitude of the changing voltage signal increases;

decreasing the number of LEDs in the string of series-connected LEDs through which the LED current flows from the first node to the second node as the voltage amplitude of the changing voltage signal decreases from the peak amplitude;

charging a valley fill capacitor that is connected to the first node as the voltage amplitude of the changing voltage signal increases by coupling the valley fill capacitor to the changing voltage signal;

decoupling the valley fill capacitor from the changing voltage signal at a first time that occurs when the voltage amplitude of the changing input voltage signal has reached more than 90% of the peak amplitude;

coupling the valley fill capacitor to the changing voltage signal when the voltage amplitude of the changing voltage signal drops below a valley voltage threshold; and

decreasing the number of LEDs in the string of series-connected LEDs through which the LED current flows as the valley fill capacitor discharges so as to track a voltage across the valley fill capacitor.

3. The method of claim 2, wherein the coupling of the valley fill capacitor to the changing voltage signal when the voltage amplitude of the changing input voltage signal drops below the valley voltage threshold provides a supplemented voltage onto the first node that prevents the first node from having a voltage lower than the valley voltage threshold.

4. The method of claim 2, wherein the coupling the valley fill capacitor to the changing input voltage signal when the voltage amplitude of the changing voltage signal drops below the valley voltage threshold causes light to be emitted from the string of series-connected LEDs, and wherein the emitted light exhibits a peak-to-peak fluctuation of light intensity of less than 50% from a mean light intensity.

5. The method of claim 2, further comprising:

adjusting the LED current based on a dimmer phase cut angle.

6. A system comprising:

a rectifier that is coupled to a first node, wherein a changing voltage signal with a voltage amplitude is present on the first node;

a terminal of an integrated circuit that is coupled to a second node;

a string of series-connected LEDs through which an LED current flows from the first node to the second node, wherein a number of light emitting diodes (LEDs) in the string of series-connected LEDs through which the LED current flows is increased as the voltage amplitude of the changing voltage signal increases to a peak amplitude, wherein the number of LEDs in the string of series-connected LEDs through which the LED current flows is decreased as the voltage amplitude of the changing voltage signal decreases from the peak amplitude; and

a valley fill capacitor that is coupled to the first node, wherein the valley fill capacitor is charged as the voltage amplitude of the changing voltage signal increases, wherein the valley fill capacitor is decoupled from the changing voltage signal at a first time that occurs when the voltage amplitude of the changing voltage signal has reached at least 90% of the peak amplitude, and wherein the valley fill capacitor is coupled to the changing voltage signal when the voltage amplitude of the changing input voltage signal drops below a valley voltage threshold, and wherein the number of LEDs in the string of series-connected LEDs through which the LED current flows is decreased as the valley fill capacitor is discharged so as to track a voltage across the valley fill capacitor.

7. The system of claim 6, wherein the valley fill capacitor provides a supplemented voltage onto the first node that prevents the first node from having a voltage lower than the valley voltage threshold when the voltage amplitude of the changing voltage signal would otherwise drop below the valley voltage threshold.

8. The system of claim 6, wherein the integrated circuit couples the valley fill capacitor to the changing voltage signal when the voltage amplitude of the changing voltage signal drops below the valley voltage threshold by coupling the valley fill capacitor when an LED count signal indicates that the number of LEDs in the string of series-connected LEDs through which the LED current flows has decreased to a predetermined number.

9. A system comprising:

a full wave rectifier coupled to a first node and to a ground node;

a string of series-connected LEDs through which an LED current flows from the first node to a second node;

a capacitor coupled to the first node and to a third node; and

an integrated circuit with a capacitor terminal, a switch terminal and a valley fill switch, wherein the capacitor terminal is coupled to the third node, wherein the switch terminal is coupled to the second node, and wherein the valley fill switch is coupled to the capacitor terminal.

10. The system of claim 9, wherein the integrated circuit includes a VSS terminal that is coupled to the ground node, and wherein the valley fill switch is coupled to the VSS terminal.

11. The system of claim 9, wherein the integrated circuit includes a VSS terminal that is coupled to the ground node, and wherein the valley fill switch selectively couples the capacitor terminal to the VSS terminal.

12. The system of claim 9, wherein the integrated circuit includes a VSS terminal that is coupled to the ground node, wherein the valley fill switch is closed during a first part of an alternating-current signal received onto the full wave rectifier such that the capacitor terminal and the VSS terminal are coupled together thereby charging the capacitor, and wherein the valley fill switch is open during a second part of the alternating-current signal thereby maintaining a charge on the capacitor that is later used to raise a voltage on the first node when the alternating-current signal has a voltage that falls below a valley voltage threshold.

13. The system of claim 9, wherein a changing voltage signal with a voltage amplitude is present on the first node, wherein a number of light emitting diodes (LEDs) in the string of series-connected LEDs through which the LED current flows is increased as the voltage amplitude of the changing voltage signal increases to a peak amplitude, wherein the number of LEDs in the string of series-connected LEDs through which the LED current is decreased as the voltage amplitude of the changing voltage signal decreases from the peak amplitude, wherein the capacitor is charged as the voltage amplitude of the changing voltage signal increases, wherein the valley fill switch decouples the capacitor from the changing voltage signal when the voltage amplitude of the changing voltage signal reaches at least 90% of the peak amplitude, and wherein the valley fill switch couples the capacitor to the changing voltage signal when the voltage amplitude of the changing voltage signal would otherwise drop below a valley voltage threshold.

14. A method comprising:

increasing a number of light emitting diodes (LEDs) in a string of series-connected LEDs through which an LED current flows from a first node to a second node as a voltage amplitude of a changing voltage signal increases to a peak amplitude;

decreasing the number of LEDs in the string of series-connected LEDs through which the LED current flows from the first node to the second node as the voltage amplitude of the changing voltage signal decreases from the peak amplitude;

storing energy from the changing voltage signal in a passive component as the voltage amplitude of the changing voltage signal increases;

releasing energy from the passive component when the voltage amplitude of the changing voltage signal drops below a valley voltage threshold and thereby doubling the rate by which peaks of light intensity are emitted from the string of series-connected LEDs; and

decreasing the number of LEDs in the string of series-connected LEDs through which the LED current flows as the energy is released from the passive component so as to track the energy that remains stored in the passive component.

15. The method of claim 14, further comprising:

adjusting the LED current based on a dimmer phase cut angle.

16. A method comprising:

using a full wave rectifier and a valley fill capacitor to convert an AC signal of a first frequency into an AC signal of a second frequency, wherein the second frequency is four times the first frequency;

driving a string of Light Emitting Diodes (LEDs) with the AC signal of the second frequency, wherein a terminal of the valley fill capacitor is coupled to an end of the string of LEDs; and

decreasing the number of LEDs through which the AC signal of the second frequency flows while the valley fill capacitor is discharging so as to track a voltage across the valley fill capacitor.

17. The method of claim 16, wherein the AC signal has a voltage amplitude that increases to a peak amplitude, further comprising:

charging the valley fill capacitor as the voltage amplitude of the AC signal increases by coupling the valley fill capacitor to the AC signal; and

decoupling the valley fill capacitor from the AC signal when the voltage amplitude of the AC signal has reached more than 90% of the peak amplitude.

18. The method of claim 17, further comprising:

coupling the valley fill capacitor to the AC signal after the decoupling when the voltage amplitude of the AC signal drops below a valley voltage threshold.

19. The method of claim 16, wherein the valley fill capacitor is charged as a voltage amplitude of the AC signal increases.