Method and apparatus for determining locations of multiple casings within a wellbore conductor

• US 8,457,896 B2
• Filed: 09/22/2009
• Issued: 06/04/2013
• Est. Priority Date: 09/22/2009
• Status: Active Grant

• Current Assignee: Gyrodata Incorporated
• Original Assignee: Gyrodata Incorporated
• Inventors: Ekseth, Roger
• Primary Examiner(s): CHERRY, STEPHEN J
• Application Number:
  US12/564,812
• Publication Number:
  US 20110067859A1
• Time in Patent Office: 1,351 Days
• Field of Search: 702 6- 13
• US Class Current: 702/6
• CPC Class Codes: E21B 17/203 with plural fluid passages
• CPC Class Codes: E21B 33/047 for plural tubing strings
• CPC Class Codes: E21B 41/0035 Apparatus or methods for multilateral well technology, e.g. for the completion of or workover on wells with one or more lateral branches
• CPC Class Codes: E21B 47/022 of the borehole, e.g. using geomagnetism

Abstract

Certain embodiments described herein provide methods, systems and computer-readable media for determining at least one location of at least one wellbore casing within a wellbore conductor. Sensor measurements generated by at least one sensor within the conductor are provided, the measurements indicative of at least one location of the at least one casing within the conductor as a function of position along the conductor. In certain embodiments, a data memory stores the measurements. The at least one location of the at least one casing is calculated using the measurements and at least one geometric constraint. The at least one constraint originates at least in part from at least one physical parameter of the conductor, or at least one physical parameter of the at least one casing, or both. In certain embodiments, a computer system or computer-executable component calculates the at least one location of the at least one casing.

Claims

1. A method of determining at least one location of at least one wellbore casing within a wellbore conductor, the method comprising:

providing sensor measurements generated by at least one sensor within the wellbore conductor, the sensor measurements indicative of at least one location of the at least one wellbore casing within the wellbore conductor as a function of position along the wellbore conductor; and

calculating, using a processor, the at least one location of the at least one wellbore casing using the sensor measurements and at least one geometric constraint, the at least one geometric constraint originating at least in part from at least one physical parameter of the wellbore conductor, or at least one physical parameter of the at least one wellbore casing, or both, wherein the at least one wellbore casing comprises a first wellbore casing and a second wellbore casing,

wherein calculating the at least one location of the at least one wellbore casing comprises;

estimating, based at least in part on the at least one geometric constraint and the sensor measurements, a position along the wellbore conductor at which the first and second wellbore casings touch one another; and

using the estimated position to calculate locations of the first and second wellbore casings,

wherein estimating the position comprises;

using the sensor measurements to calculate an initial value of a quantity t representing the position;

calculating an initial value of a proportionality factor K; and

using a mapping to at least approximate the distance between the first and second wellbore casings as a function of position along the wellbore conductor, the mapping at least in part defined by an expression dependent at least in part on the quantity t, the proportionality factor K, and the at least one geometric constraint.

2. The method of claim 1, wherein the at least one physical parameter comprises a cross-sectional dimension of the at least one wellbore casing.

3. The method of claim 2, wherein the cross-sectional dimension is a diameter or perimeter of a cross section of the at least one wellbore casing.

4. The method of claim 1, wherein the at least one physical parameter comprises a cross-sectional dimension of the wellbore conductor.

5. The method of claim 4, wherein the cross-sectional dimension is a diameter or perimeter of a cross section of the wellbore conductor.

6. The method of claim 1, wherein the at least one geometric constraint comprises a maximum distance between the first and second wellbore casings.

7. The method of claim 6, wherein the maximum distance between the first and second wellbore casings is a maximum distance between centers of the first and second wellbore casings.

8. The method of claim 1, wherein the at least one geometric constraint comprises a minimum distance between the first and second wellbore casings.

9. The method of claim 8, wherein the minimum distance between the first and second wellbore casings is a minimum distance between centers of the first and second wellbore casings.

10. The method of claim 1, wherein the at least one wellbore casing further comprises a third wellbore casing and the at least one geometric constraint comprises a vector representing a relative orientation of the first, second, and third wellbore casings.

11. The method of claim 1, wherein the expression is a quadratic expression.

12. The method of claim 1, wherein using the sensor measurements to calculate an initial value of the quantity t comprises:

calculating an apparent linear drift of the first and second wellbore casings relative to one another; and

using the apparent linear drift to calculate an initial value of t representative of an estimated position along the wellbore conductor at which the first and second wellbore casings touch one another.

13. The method of claim 1, wherein estimating the position further comprises:

determining a system of linear equations based at least in part on the mapping; and

(a) calculating at least one updated value of t, wherein calculating the at least one updated value of t the comprises;

using the system of linear equations to calculate a set of values indicative of updated estimates of the locations of the first and second wellbore casings as a function of position along the wellbore conductor; and

calculating updated estimates of t and K using the set of values.

14. The method of claim 13, wherein estimating the position further comprises:

updating the system of linear equations based at least in part on the updated estimates of t and K; and

repeating (a).

15. The method of claim 13, wherein estimating the position further comprises:

updating the system of linear equations based at least in part on the updated estimates of t and K;

comparing sequential calculations of at least one of t, K, and the linear equations to determine whether convergence of a value of t is reached; and

repeating (a) only if convergence is not reached.

16. The method of claim 1, wherein using the estimated position to calculate locations of the first and second wellbore casings comprises:

(b) using the estimated position to estimate the locations of the first and second wellbore casings;

determining whether the estimated locations have a margin of error within a predetermined tolerance; and

repeating (b) only if the estimated locations do not have a margin of error within the tolerance.

17. The method of claim 1, wherein calculating the at least one location of the at least one wellbore casing comprises using a least squares adjustment.

18. The method of claim 1, wherein providing sensor measurements comprises checking the sensor measurements for gross errors and using the sensor measurements comprises using only sensor measurements that are free from gross errors.

19. A system for determining at least one location of at least one wellbore casing within a wellbore conductor, the system comprising:

a data memory that stores sensor measurements corresponding to measurements from at least one sensor within the wellbore conductor, the sensor measurements indicative of at least one location of the at least one wellbore casing within the wellbore conductor as a function of position along the wellbore conductor; and

a computer system in communication with the data memory, the computer system operative to calculate the at least one location of the at least one wellbore casing using the sensor measurements and at least one geometric constraint, the at least one geometric constraint originating at least in part from at least one physical parameter of the wellbore conductor, or at least one physical parameter of the at least one wellbore casing, or both, wherein the at least one wellbore casing comprises a first wellbore casing and a second wellbore casing,

wherein calculating the at least one location of the at least one wellbore casing comprises;

estimating, based at least in part on the at least one geometric constraint and the sensor measurements, a position along the wellbore conductor at which the first and second wellbore casings touch one another; and

using the estimated position to calculate locations of the first and second wellbore casings,

wherein estimating the position comprises;

using the sensor measurements to calculate an initial value of a quantity t representing the position;

calculating an initial value of a proportionality factor K; and

using a mapping to at least approximate the distance between the first and second wellbore casings as a function of position along the wellbore conductor, the mapping at least in part defined by an expression dependent at least in part on the quantity t, the proportionality factor K, and the at least one geometric constraint.

20. A system for determining at least one location of at least one wellbore casing within a wellbore conductor, the system comprising:

a first component that provides sensor measurements corresponding to measurements from at least one sensor within the wellbore conductor, the sensor measurements indicative of at least one location of the at least one wellbore casing within the wellbore conductor as a function of position along the wellbore conductor;

a second component that calculates the at least one location of the at least one wellbore casing using the sensor measurements and at least one geometric constraint, the at least one geometric constraint originating at least in part from at least one physical parameter of the wellbore conductor, or at least one physical parameter of the at least one wellbore casing, or both; and

a computer operative to execute the first and second components, wherein the at least one wellbore casing comprises a first wellbore casing and a second wellbore casing,

wherein calculating the at least one location of the at least one wellbore casing comprises;

estimating, based at least in part on the at least one geometric constraint and the sensor measurements, a position along the wellbore conductor at which the first and second wellbore casings touch one another; and

using the estimated position to calculate locations of the first and second wellbore casings,

wherein estimating the position comprises;

using the sensor measurements to calculate an initial value of a quantity t representing the position;

calculating an initial value of a proportionality factor K; and

using a mapping to at least approximate the distance between the first and second wellbore casings as a function of position along the wellbore conductor, the mapping at least in part defined by an expression dependent at least in part on the quantity t, the proportionality factor K, and the at least one geometric constraint.

21. A non-transitory computer-readable medium having computer-executable components, executed on a computer system having at least one computing device, for determining at least one location of at least one wellbore casing within a wellbore conductor, the computer-executable components comprising:

a first component that provides sensor measurements corresponding to measurements from at least one sensor within the wellbore conductor, the sensor measurements indicative of at least one location of the at least one wellbore casing within the wellbore conductor as a function of position along the wellbore conductor; and

a second component that calculates the at least one location of the at least one wellbore casing using the sensor measurements and at least one geometric constraint, the at least one geometric constraint originating at least in part from at least one physical parameter of the wellbore conductor, or at least one physical parameter of the at least one wellbore casing, or both, wherein the at least one wellbore casing comprises a first wellbore casing and a second wellbore casing,

wherein calculating the at least one location of the at least one wellbore casing comprises;

estimating, based at least in part on the at least one geometric constraint and the sensor measurements, a position along the wellbore conductor at which the first and second wellbore casings touch one another; and

using the estimated position to calculate locations of the first and second wellbore casings,

wherein estimating the position comprises;

using the sensor measurements to calculate an initial value of a quantity t representing the position;

calculating an initial value of a proportionality factor K; and

using a mapping to at least approximate the distance between the first and second wellbore casings as a function of position along the wellbore conductor, the mapping at least in part defined by an expression dependent at least in part on the quantity t, the proportionality factor K, and the at least one geometric constraint.