Reinforced sidings

• US 8,458,978 B2
• Filed: 11/25/2009
• Issued: 06/11/2013
• Est. Priority Date: 08/04/2004
• Status: Expired due to Fees

• Current Assignee: Cellofoam North America, Inc.
• Original Assignee: Georgia Foam, Inc. (Cellofoam North America, Inc.)
• Inventors: Mahaffey, Kenneth Lee
• Primary Examiner(s): Glessner, Brian
• Assistant Examiner(s): FIGUEROA, LUZ ADRIANA
• Application Number:
  US12/625,651
• Publication Number:
  US 20100132289A1
• Time in Patent Office: 1,294 Days
• Field of Search: 523/094, 523/099, 525/30, 525/35, 525/19, 525/22, 525/43, 525/51, 527/180.4, 527/180.1, 527/180.2
• US Class Current: 52/543
• CPC Class Codes: E04F 13/0864 composed of superposed elements which overlap each other and of which the flat outer surface includes an acute angle with the surface to cover

Abstract

Methods for fabricating sidings and methods for securing those sidings to structures are disclosed. Additionally, this disclosure teaches embodiments of sidings that can be secured to structures. For some embodiments, the siding comprises an insulation and a panel. The insulation and the panel are coupled to each other prior to installation of the siding. This coupling is achieved by non-adhesive coupling mechanisms.

Claims

1. An insulated vinyl siding, comprising:

a. a foam insulation having a first coefficient of thermal expansion, a planar backside and a contour;

b. a vinyl panel having a second coefficient of thermal expansion, where the first coefficient of thermal expansion is not equal to the second coefficient of thermal expansion;

c. a fastener that couples the foam insulation and the vinyl panel together while still permitting independent movement between substantially all of the foam insulation and substantially all of the vinyl panel when temperature changes cause differential changes in the foam insulation and the vinyl panel; and

,

d. wherein the fastener has a driving point end that is driven through the planer backside of the foam insulation, the nailing hem of the vinyl panel, and is proximate to the nailing hem; and

a flat head end that is proximate to the planar backside of the foam insulation.

2. The insulated vinyl siding of claim 1 further comprising:

The vinyl panel has a nailing hem and a contour corresponding substantially to the contour of the foam insulation, wherein the fastener has been driven from the planar back side of the foam insulation, through the foam insulation and through the nailing hem of the vinyl panel such that independent movement between the foam insulation and the vinyl panel is still permitted.

3. The insulated vinyl siding of claim 1 wherein a flexible adhesive is used to attach the vinyl panel and the foam insulation together.

4. The insulated vinyl siding of claim 1 further comprising:

A termite treatment in the foam insulation.

5. The insulated vinyl siding of claim 1 further comprising:

A flame-retardant material in the foam insulation.

6. A vinyl siding comprising:

A foam insulation having a first coefficient of thermal expansion, a planer back side and an opposing contour side;

a vinyl panel having a second coefficient of thermal expansion, where the first coefficient of thermal expansion is not equal to the second coefficient of thermal expansion, and a contour corresponding substantially to the contour of the foam insulation and a nailing hem; and

a fastener having a first end with a driving point, a second end with a flat head and a shaft connecting the first end with the second end, the first end is proximate the nailing hem of the vinyl panel and the second end is proximate the planar backside of the foam insulation, wherein substantially all of the foam insulation and the vinyl panel may move independently of each other when the foam insulation and the vinyl panel undergo different rates of thermal expansion and contraction.

7. The insulated vinyl siding of claim 6 further comprising a flexible adhesive is used to attached the vinyl panel and the foam insulation together while still permitting the foam insulation and the vinyl panel to move independently of each other when the foam insulation and the vinyl panel undergo different rates of thermal expansion and contraction.

8. The insulated vinyl siding of claim 6 further comprising:

A termite treatment in the foam insulation.

9. The insulated vinyl siding of claim 6 further comprising:

A flame-retardant material in the foam insulation.

10. A siding comprising:

a fastener;

an insulation with a first coefficient of thermal expansion, a planer back and a contour; and

a panel with a second coefficient of thermal expansion, where the first and second coefficient of thermal expansion are not equal, and a contour that substantially matches the contour of the insulation, where the fastener permits independent movement of substantially all of the insulation and the panel, wherein the fastener has a driving point end that is driven through the planar back of the foam insulation, the nailing hem of the vinyl panel, and is proximate to the nailing hem; and

a flat head end that is proximate to the planar back of the foam insulation.

11. A siding according to claim 10 wherein the panel has a nailing hem wherein the fastener has been driven from the planer back side of the insulation through the foam insulation and through the nailing hem of the panel such that independent movement between the foam insulation and the vinyl panel is permitted.

12. A siding according to claim 10 wherein the panel has a nailing hem wherein the fastener has been driven through the nailing hem of the panel and through the insulation such that independent movement between the foam insulation and the vinyl panel is permitted.

13. The siding of claim 10 wherein a flexible adhesive is used to attach the vinyl panel and the foam insulation together.

14. The insulated vinyl siding of claim 10 further comprising:

A termite treatment in the insulation.

15. The insulated vinyl siding of claim 10 further comprising:

A flame-retardant material in the insulation.

16. A method for installing sidings, the method comprising the steps of:

obtaining a siding having a panel with a first coefficient of thermal expansion and an insulation with a second coefficient of thermal expansion, where the first coefficient of thermal expansion is not equal to the second coefficient of thermal expansion, the panel being secured to the insulation by a coupling that permits substantially all of the panel to move independently of the insulation, wherein the coupling has a driving point end that is driven through the backside of the panel and is proximate to the nailing hem; and

a flat head end that is proximate to the panel backside,

positioning the siding on the exterior of a building structure for installation; and

securing the siding to a structure.