Integrated heating system

• US 8,459,569 B2
• Filed: 02/04/2009
• Issued: 06/11/2013
• Est. Priority Date: 02/04/2008
• Status: Active Grant

• Current Assignee: NU-Air Ventilation Systems Inc.
• Original Assignee: NU-Air Ventilation Systems Inc.
• Inventors: Gibbon, Brian, Romanow, Matthew
• Primary Examiner(s): Hu, Kang
• Assistant Examiner(s): DECKER, PHILLIP
• Application Number:
  US12/365,199
• Publication Number:
  US 20090194603A1
• Time in Patent Office: 1,588 Days
• Field of Search: 237/48, 237/55, 165/59
• US Class Current: 237/48
• CPC Class Codes: F23B 80/04 by means for guiding the flow of flue gases, e.g. baffles
• CPC Class Codes: F24B 1/187 Condition responsive controls for regulating combustion
• CPC Class Codes: Y02B 30/56 Heat recovery units

Abstract

An integrated heating unit operates in a first heating mode, in which the heat of combustion gases is transferred to return air, and a second heat recovery mode, in which the heat of exhaust air is transferred to fresh air. The heating unit of the present invention utilizes the same heat exchanging unit and fans to transfer the heat from the combustion gases to the return air and to transfer heat from the exhaust air to the fresh air. The exhaust air is recovered from a select group of rooms, e.g. kitchens and bathrooms. A secondary heater can also be provided in the integrated unit in the form of a fireplace for providing an alternate or an additional source of the combustion gases.

Claims

1. A heating unit located within an interior space including a first set of rooms and a second set of rooms, the second set of rooms not having any rooms in common with the first set of rooms, comprising:

a primary heater for generating primary combustion gases;

a heat exchanger including;

a fresh air input for receiving fresh air from outside the interior space;

a return air input for receiving return air from the first set of rooms;

a supply air output connected to the fresh air input and the return air input for supplying air to the first and second sets of rooms;

a combustion gas input for receiving the primary combustion gases from the primary heater;

an exhaust air input for receiving exhaust air from the second set of rooms;

an exhaust air output connected to the combustion gas input and the exhaust air input;

whereby heat is exchanged from the primary combustion gases to the return air or from the exhaust air to the fresh air;

a first fan for drawing the primary combustion gases and the exhaust air through the heat exchanger, and for exhausting the primary combustion gases and the exhaust air outside the interior space;

a second fan for drawing in the return air from the first set of rooms or fresh air from outside the living space, and for blowing out the supply air into the first and second rooms; and

a controller for switching between a heating mode in which the primary combustion gases heat the return air, and a heat recovery mode in which the exhaust air heats fresh air.

2. The heating unit according to claim 1, further comprising a first damper for preventing exhaust air from entering the heat exchanger while in the heating mode, and for enabling exhaust air to enter the heat exchanger while in the heat recovery mode.

3. The heating unit according to claim 1, further comprising a second damper for directing fresh air to the primary heater while in the heating mode, and for directing fresh air to the fresh air input port of the heat exchanger while in the heat recovery mode.

4. The heating unit according to claim 1, further comprising a third damper for directing return air to the return air input port of the heat exchanger when in the heating mode, and for enabling or preventing the return air from entering the return air input port of the heat exchanger when in the heat recovery mode.

5. The heating unit according to claim 1, further comprising:

a secondary heater for generating secondary combustion gases; and

a secondary heater conduit for directing the second combustion gases to the heat exchanger;

wherein the heat exchanger exchanges heat from the secondary combustion gases to the return air forming supply air; and

wherein the secondary heater includes a fireplace cavity viewable from the interior space.

6. The heating unit according to claim 5, wherein the controller is also for switching between generating primary combustion gases in the primary heater, secondary combustion gases in the secondary heater or both primary and secondary gases in both the primary and secondary heaters for heating the return air.

7. The heating unit according to claim 5, wherein the heat exchanger includes a primary heat exchange coil comprised of a plurality of sequential lengths and corners of pipe, and a secondary heat exchange coil including an inlet header and a plurality of parallel pipes with heat exchange fins thereon;

and

wherein the secondary heater conduit is connected to the inlet header.

8. The heating unit according to claim 5, wherein the controller is also for switching between generating primary combustion gases in the primary heater, secondary combustion gases in the secondary heater or both primary and secondary gases in both the primary and secondary heaters for heating the return air.

9. The heating unit according to claim 1, wherein the heat exchanger includes a primary heat exchange coil comprised of a plurality of sequential lengths and corners of pipe, and a secondary heat exchange coil including an inlet header and a plurality of parallel pipes with heat exchange fins thereon.