Method and apparatus for processing mail to obtain image data of contents

• US 8,459,632 B2
• Filed: 04/16/2012
• Issued: 06/11/2013
• Est. Priority Date: 06/07/2003
• Status: Active Grant

• Current Assignee: Opex Corporation
• Original Assignee: Opex Corporation
• Inventors: DeWitt, Robert R., Hayduchok, George L., Chezik, Peter M.
• Primary Examiner(s): NICHOLSON III, LESLIE AUGUST
• Application Number:
  US13/447,858
• Publication Number:
  US 20120201416A1
• Time in Patent Office: 421 Days
• Field of Search: 270/52.02, 270/58.23, 270/58.29, 270/58.31, 270/58.33, 270/58.34, 270/45, 270/51
• US Class Current: 270/52.01
• CPC Class Codes: G06V 30/2253 Recognition of characters printed with magnetic ink G06V30/2247 takes precedence
• CPC Class Codes: G06V 30/40 Document-oriented image-based pattern recognition

Abstract

A method and apparatus for processing mail is provided. Mail is placed into an input bin having a conveyor that conveys the mail towards a feeder. The feeder serially feeds the envelopes by engaging the lead envelope in the stack of mail and displacing the lead envelope transverse the stack of mail. The mail is then cut on a side edge and the top edge to cut open each envelope. A transport conveys the cut envelopes to an extractor. The extractor opens the edge-severed mail and presents the contents of the envelopes to an operator who manually extracts the contents. The operator drops the extracted contents onto a conveyor that conveys the contents to an imaging station. The contents are automatically separated and imaged to obtain image data for the contents. The contents are then sorted into a plurality of output bins.

Claims

1. A method for processing documents having folds, comprising the steps of:

manually dropping a document having a fold onto a generally horizontal conveyor;

scanning the document at a scanner to obtain optical image data for the document;

flattening the fold of the document between the step of manually dropping and scanning, wherein the step of flattening folds of the document comprises flattening folds of the documents while the documents are in a generally horizontal orientation.

2. The method of claim 1 wherein the document is contained within an envelope and the method comprises the steps of:

feeding the envelope to a cutting station; and

severing one or more edges of the envelope at the cutting station.

3. The method of claim 2 comprising the step of pulling apart the envelope to present the documents for removal from the envelope.

4. The method of claim 3 comprising the step of reorienting the document between the steps of dropping and scanning.

5. The method of claim 1 comprising the step of analyzing the image data to determine a characteristic of the document.

6. The method of claim 5 comprising the step of sorting the document into one of a plurality of bins in response to the determined characteristic.

7. The method of claim 1 wherein the step of flattening comprises flattening folds in the document along substantially the entire length of the document prior to the document entering the scanner.

8. The method of claim 1 wherein the step of flattening comprises:

positively entraining a first end of the document; and

allowing a portion of the document to slide relative the first end as the document passes through the flattening element.

9. The method of claim 1 comprising the step of bending the documents after the step of scanning the documents.

10. A method for processing documents, comprising the steps of:

manually dropping a document onto a generally horizontal conveyor;

scanning the document at a scanner to obtain optical image data for the documents;

re-orienting the document without nipping the document as the conveyor conveys the document toward the scanner; and

nipping the document between opposing drive elements after the document is dropped onto the conveyor, wherein the opposing drive elements are operable to drive the document toward the scanner.

11. The method of claim 10 wherein the step of re-orienting comprises re-orienting the document as the document is conveyed in a generally horizontal orientation.

12. The method of claim 10 wherein the step of dropping a document comprises dropping a packet of overlying documents onto the conveyor and wherein the step of nipping the documents comprises singulating the documents to serially feed the documents to the conveyor.

13. The method of claim 10 wherein the step of nipping comprises flattening the document.

14. The method of claim 10 comprising the step of analyzing the image data to determine a characteristic of the document.

15. The method of claim 14 comprising the step of sorting the document into one of a plurality of bins in response to the determined characteristic.

16. A system for processing documents, comprising:

a generally horizontal conveyor configured to receive and convey documents dropped onto the conveyor;

a scanner for obtaining optical image data for the documents dropped onto the conveyor; and

a nip configured to nip the documents between opposing drive elements after the documents are dropped onto the conveyor and while the documents are in a generally horizontal orientation, wherein the opposing drive elements are operable to drive the documents toward the scanner.

17. The system of claim 16 comprising a re-orientation element operable to re-orient the documents as the conveyor conveys the documents toward the scanner.

18. The system of claim 16 comprising a flattener for flattening the documents as the documents are conveyed in a generally horizontal orientation.

19. The system of claim 18 wherein the flattener engages a first end of the document while allowing a second end of the document to be displaced away from the engaged end.

20. The system of claim 16 wherein the conveyor drives the documents into the nip.

21. The system of claim 16 wherein the conveyor drives the documents in a generally horizontal orientation.

22. A system for processing documents, comprising:

a generally horizontal conveyor configured to receive and convey documents dropped onto the conveyor;

a scanner for obtaining optical image data for the documents dropped onto the conveyor;

a re-orientation element operable to re-orient the documents as the conveyor conveys the documents toward the scanner; and

a nip configured to nip the documents between opposing drive elements after the documents are dropped onto the conveyor, wherein the opposing drive elements are operable to drive the documents toward the scanner.

23. The system of claim 22 wherein the conveyors conveys the documents in a generally horizontal orientation.

24. The system of claim 22 comprising a flattener for flattening the documents as the documents are conveyed in a generally horizontal orientation.

25. The system of claim 24 wherein the flattener engages a first end of the document while allowing a second end of the document to be displaced away from the engaged end.

26. The system of claim 22 wherein the conveyor drives the documents into the nip.

27. The system of claim 22 wherein the conveyor drives the documents in a generally horizontal orientation.

28. A method for processing documents, comprising the steps of:

manually dropping a document onto a generally horizontal conveyor;

scanning the document at a scanner to obtain optical image data for the documents;

re-orienting the document as the conveyor conveys the document toward the scanner in a generally horizontal orientation; and

nipping the document between opposing drive elements after the document is dropped onto the conveyor, wherein the opposing drive elements are operable to drive the document toward the scanner.

29. The method of claim 28 wherein the document is contained within an envelope and the method comprises the steps of:

feeding the envelope to a cutting station; and

severing one or more edges of the envelope at the cutting station.

30. The method of claim 29 comprising the step of pulling apart the envelope to present the documents for removal from the envelope.

31. The method of claim 30 comprising the step of reorienting the document between the steps of dropping and scanning.

32. The method of claim 28 comprising the step of analyzing the image data to determine a characteristic of the document.

33. The method of claim 32 comprising the step of sorting the document into one of a plurality of bins in response to the determined characteristic.

34. The method of claim 28 comprising the step of flattening folds in the document along substantially the entire length of the document prior to the document entering the scanner.

35. The method of claim 34 wherein the step of flattening comprises:

positively entraining a first end of the document; and

allowing a portion of the document to slide relative the first end as the document passes through the flattening element.

36. The method of claim 28 wherein the step of dropping a document comprises dropping a packet of overlying documents onto the conveyor and wherein the step of nipping the documents comprises singulating the documents to serially feed the documents to the conveyor.

37. The method of claim 28 wherein the step of nipping comprises flattening the document.

38. The method of claim 28 comprising the step of analyzing the image data to determine a characteristic of the document.

39. The method of claim 38 comprising the step of sorting the document into one of a plurality of bins in response to the determined characteristic.