Rotating transducer mount for ultrasonic surgical instruments

• US 8,461,744 B2
• Filed: 07/15/2009
• Issued: 06/11/2013
• Est. Priority Date: 07/15/2009
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Wiener, Eitan T., Wan, Shan, Price, Daniel W., Norvell, David K., Giordano, James R.
• Primary Examiner(s): DOUGHERTY, THOMAS M
• Application Number:
  US12/503,770
• Publication Number:
  US 20110015660A1
• Time in Patent Office: 1,427 Days
• Field of Search: 310/323.02, 310/323.12, 310/323.14, 31032317-32319, 606/171
• US Class Current: 310/323.01
• CPC Class Codes: A61B 18/1445 at the distal end of a shaft, e.g. forceps or scissors at the end of a rigid rod
• CPC Class Codes: A61B 18/18 by applying electromagnetic radiation, e.g. microwaves radiation therapy A61N5/00
• CPC Class Codes: A61B 2017/00367 Details of actuation of instruments, e.g. relations between pushing buttons, or the like, and activation of the tool, working tip, or the like
• CPC Class Codes: A61B 2017/00393 with means for switching between functions
• CPC Class Codes: A61B 2017/320069 for ablating tissue
• CPC Class Codes: A61B 2017/320071 with articulating means for working tip
• CPC Class Codes: A61B 2017/320089 node location
• CPC Class Codes: A61B 2017/320094 additional movable means performing clamping operation
• CPC Class Codes: A61B 2017/320095 with sealing or cauterizing means
• CPC Class Codes: A61B 2018/00702 Power or energy
• CPC Class Codes: A61B 2018/00767 Voltage
• CPC Class Codes: A61B 2018/00827 Current
• CPC Class Codes: A61B 2018/00875 Resistance or impedance
• CPC Class Codes: A61B 2018/00892 Voltage
• CPC Class Codes: A61B 2018/00916 with means for switching or controlling the main function of the instrument or device

Abstract

In one general aspect, various embodiments are directed to an ultrasonic surgical instrument that comprises a handpiece housing that operably supports an electrical contact assembly therein that is in electrical communication with a signal source. An acoustic assembly is supported within the handpiece housing in rotatable contact with the electrical contact assembly. In various embodiments, the signal source produces at least one of an ultrasonic signal and a radio frequency signal.

Claims

1. A surgical instrument comprising:

a housing;

a generator supported by said housing, said generator to generate an ultrasonic drive signal;

an electrical contact assembly in electrical communication with said generator;

an acoustic assembly comprising first and second piezoelectric elements, said acoustic assembly rotatable with respect to said generator and said electrical contact assembly, wherein said electrical contact assembly is in electrical communication with said first and second piezoelectric elements, wherein said acoustic assembly comprises a first electrode supported for continuous rotational contact with said electrical contact assembly; and

a waveguide operably connected to said acoustic assembly, said waveguide rotatable with respect to said housing and said generator.

2. The surgical instrument of claim 1 wherein said electrical contact assembly comprises:

a first slip ring contact in continuous rotational contact with said first electrode.

3. The surgical instrument of claim 1 wherein said first and second piezoelectric elements have a first circumference and wherein said first electrode has an annular shape with a second circumference that is greater than said first circumference.

4. The surgical instrument of claim 3 wherein said first and second piezoelectric elements are acoustically coupled to first and second resonators.

5. The surgical instrument of claim 4 wherein said second resonator rotatably interfaces with said waveguide operably attached to an end effector.

6. The surgical instrument of claim 5 wherein said waveguide is rotatably supported by said housing to enable said waveguide to be selectively rotated relative to said housing and said second resonator.

7. The surgical instrument of claim 5 wherein said waveguide is coupled to a rotation wheel rotatably supported by said housing.

8. The surgical instrument of claim 1 wherein said generator is configured to generate a radio frequency signal.

9. The surgical instrument of claim 1 further comprising an end effector acoustically coupled to said acoustical assembly.

10. The surgical instrument of claim 9 wherein said end effector has a movable portion thereon and wherein said surgical instrument comprises a trigger portion operably supported on said housing and communicating with said movable portion of said end effector for selectively actuating said movable portion.

11. The surgical instrument of claim 10 wherein said housing has a pistol grip portion.

12. The surgical instrument of claim 1 wherein said generator comprises an ultrasonic generator module to generate the ultrasonic drive signal.

13. The surgical instrument of claim 1 wherein said generator comprises a signal generator module to generate a radio frequency signal.

14. The surgical instrument of claim 1 wherein said acoustic assembly comprises:

a second electrode supported for continuous rotational contact with said electrical contact assembly.

15. The surgical instrument of claim 14 wherein said electrical contact assembly comprises:

a second slip ring contact in continuous rotational contact with said second electrode.

16. A surgical instrument comprising:

a housing;

generator means supported by said housing, said generator means to generate an ultrasonic drive signal;

acoustic means comprising first and second piezoelectric means to generate ultrasonic motions upon application of said ultrasonic drive signal thereto, said acoustic means rotatable with respect to said generator means;

waveguide means rotatably coupled with said acoustic means;

signal means to supply said ultrasonic drive signal to said acoustic means, wherein said signal means is located between said first and second piezoelectric means, wherein said acoustic means comprises a first electrode supported for continuous rotational contact with said signal means; and

coupling means coupled to said acoustic means and said signal means to transit said ultrasonic drive signal from said signal means to said acoustic means.

17. The surgical instrument of claim 16 wherein said waveguide means is to transmit said ultrasonic motions from said acoustic means to a surgical end effector operably coupled to said waveguide means.

18. The surgical instrument of claim 16 wherein said acoustic means comprises:

a second electrode supported for continuous rotational contact with said signal means.

19. The surgical instrument of claim 18 wherein said signal means comprises:

a second slip ring contact in continuous rotational contact with said second electrode.

20. A surgical instrument system comprising:

a housing;

a generator supported by said housing;

an acoustic assembly rotatably supported by said housing for rotatable travel relative thereto, said acoustic assembly rotatable with respect to said generator, said acoustic assembly configured to generate ultrasonic motions upon application of an ultrasonic drive signal thereto;

a waveguide rotatably supported by said housing in rotatable contact with said acoustic assembly;

an end effector operably coupled to said waveguide;

a signal source for generating a radio frequency signal; and

an electrical contact assembly supported within said housing and in electrical contact with said signal source and said acoustic assembly, wherein said acoustic assembly comprises a first electrode supported for continuous rotational contact with said electrical contact assembly.

21. The surgical instrument of claim 20 wherein said acoustic assembly comprises:

a second electrode supported for continuous rotational contact with said electrical contact assembly.

22. The surgical instrument of claim 21 wherein said electrical contact assembly comprises:

a second slip ring contact in continuous rotational contact with said second electrode.

23. A surgical instrument comprising:

a housing;

a generator supported by said housing, said generator to generate an ultrasonic drive signal;

an electrical contact assembly in electrical communication with said generator;

an acoustic assembly comprising first and second piezoelectric elements, said acoustic assembly rotatable with respect to said generator and said electrical contact assembly, wherein said electrical contact assembly is in electrical communication with said first and second piezoelectric elements, wherein said acoustic assembly comprises a first electrode supported for continuous rotational contact with said electrical contact assembly; and

a waveguide operably connected to said acoustic assembly, said waveguide rotatable with respect to said housing and said generator;

wherein said first and second piezoelectric elements are acoustically coupled to first and second resonators.