Systems for curing deposited material using feedback control

• US 8,463,116 B2
• Filed: 07/01/2008
• Issued: 06/11/2013
• Est. Priority Date: 07/01/2008
• Status: Active Grant

• Current Assignee: Gula Consulting Limited Liability Company (Intellectual Ventures LLC)
• Original Assignee: Tap Development LLC (Intellectual Ventures LLC)
• Inventors: Hirahara, Edwin, Lee, David L
• Primary Examiner(s): CAMPBELL, THOR S
• Application Number:
  US12/165,892
• Publication Number:
  US 20100003021A1
• Time in Patent Office: 1,806 Days
• Field of Search: 392407-464
• US Class Current: 392/418
• CPC Class Codes: H05K 1/0269 for visual or optical inspection
• CPC Class Codes: H05K 1/095 for polymer thick films, i.e. having a permanent organic polymeric binder
• CPC Class Codes: H05K 2203/107 Using laser light
• CPC Class Codes: H05K 2203/163 Monitoring a manufacturing process
• CPC Class Codes: H05K 3/1283 After-treatment of the printed patterns, e.g. sintering or curing methods

Abstract

Systems are provided for curing a deposited curable material film using a light source and feedback system for monitoring the degree of curing using detected optical properties of the film. Operational parameters of the light source (e.g., power) are adjusted by a control system in response to the detected optical properties of the film. In certain embodiments, the curing system includes at least one light source in optical communication with an uncured material, a detector for monitoring an optical property of the curing material, and a feedback system for controlling the light emitted from the light source in response to the detector.

Claims

1. A curing system, comprising:

a support configured to support a substrate having a curable material deposited thereon;

a first light source in optical communication with a first location on the support corresponding to a portion of the curable material deposited on the substrate, wherein the first light source is configured to provide local heating to the first location to selectively heat the portion of the curable material independent of heating adjacent areas of the curable material, and wherein the local heating is sufficient to cure the curable material;

a detector configured to monitor light from the first light source that impinges on the curable material at the first location; and

a control system configured to control light emitted from the first light source in response to information received from the detector.

2. The curing system of claim 1, wherein the curable material is a curable conductive ink.

3. The curing system of claim 1, wherein the first light source is selected from the group consisting of a laser, a high-intensity lamp, and a flash lamp.

4. The curing system of claim 1, wherein the detector is a photodetector.

5. The curing system of claim 1, further comprising a second light source in optical communication with the first location on the support.

6. The curing system of claim 1, further comprising a lens module positioned between the first light source and the first location on the support.

7. The curing system of claim 1, further comprising a modulator positioned between the first light source and the first location on the support.

8. The curing system of claim 1, further comprising an X-Y positioning device for the first light source.

9. The curing system of claim 1, wherein the control system is further configured to control one or more components between the first light source and the first location.

10. The curing system of claim 9, wherein the one or more components are selected from the group consisting of a lens, a modulator, and an X-Y beam positioner.

11. The curing system of claim 1, wherein the control system is further configured to modify an operational parameter of the first light source.

12. The curing system of claim 11, wherein the operational parameter of the first light source is selected from the group consisting of wavelength, pulse length, interval between pulses, and intensity.

13. The curing system of claim 6, wherein the lens is configured to adjust the focus of light emitted from the first light source.

14. The curing system of claim 7, wherein the modulator is configured to vary the intensity of light emitted from the first light source.

15. The curing system of claim 1, further comprising an X-Y beam positioner positioned between the first light source and the first location on the support.

16. The curing system of claim 15, wherein the X-Y beam positioner is configured to controllably direct the light emitted from the first light source to the first location on the support.

17. A curing system, comprising:

a substrate having an area of curable material deposited thereon;

a support configured to support the substrate;

a first light source in optical communication with the substrate, wherein the first light source is configured to provide local heating to a portion of the area of curable material to selectively heat the portion of the area of curable material independent of heating the remaining area of the curable material, and wherein the local heating is sufficient to cure the curable material;

a detector configured to monitor light from the first light source that impinges on the curable material at the first location; and

a control system configured to control light emitted from the first light source in response to information received from the detector.