Methods and apparatus for dispensing solid articles

• US 8,464,901 B2
• Filed: 01/06/2009
• Issued: 06/18/2013
• Est. Priority Date: 05/05/2008
• Status: Active Grant

• Current Assignee: Parata Systems, LLC (Becton, Dickinson & Co)
• Original Assignee: Parata Systems, LLC (Becton, Dickinson & Co)
• Inventors: Karwacki, Edward Joseph Jr., Farnsworth, Bryan Patrick, Vaders, Dennis, Sink, John Richard, DuMond, Jody, Gardiner, Daniel
• Primary Examiner(s): Shaver, Kevin P
• Assistant Examiner(s): WILLIAMS, STEPHANIE ELAINE
• Application Number:
  US12/349,287
• Publication Number:
  US 20090272758A1
• Time in Patent Office: 1,624 Days
• Field of Search: 222/630, 222/636, 222/1, 221/174, 221/278, 221/1, 221/9
• US Class Current: 221/278
• CPC Class Codes: A61J 7/0084 for multiple medicaments
• CPC Class Codes: B65B 1/16 by pneumatic means, e.g. by suction
• CPC Class Codes: B65B 35/02 Supply magazines
• CPC Class Codes: B65B 5/103 for packaging pills or tablets
• CPC Class Codes: B65B 57/20 Applications of counting devices for controlling the feed of articles other applications B65B65/08
• CPC Class Codes: B65H 3/08 using pneumatic force B65H3/40, B65H3/42 take precedence
• CPC Class Codes: G07F 11/44 in which magazines the articles are stored in bulk
• CPC Class Codes: G07F 17/0092 for assembling and dispensing of pharmaceutical articles medical dispensers for private use, A61J7/00

Abstract

An apparatus for dispensing solid articles includes a housing and a gate system. The housing defines a dispensing channel and a portal through which articles can flow along a dispensing pathway. The gate system includes a gate member positioned in the dispensing pathway. The gate member is selectively positionable between an open position and a closed position. When the gate member is in the open position, the gate member permits the articles to pass through the portal and, when the gate member is in the closed position, the gate member blocks the articles from passing through the portal. The gate system is configured such that the gate member is passively transitionable between the open and closed positions.

Claims

1. An apparatus for dispensing solid articles, the apparatus comprising:

a housing defining a dispensing channel and a portal through which articles can flow along a dispensing pathway;

a gate system including a gate member positioned in the dispensing pathway, the gate member being selectively positionable between an open position and a closed position;

a latch assembly including a latch member and a latch actuator;

wherein, when the gate member is in the open position, the gate member permits the articles to pass through the portal and, when the gate member is in the closed position, the gate member blocks the articles from passing through the portal;

wherein the gate system is configured such that the gate member is passively transitionable between the open and closed positions; and

wherein the latch actuator is selectively operable to lock the gate member in the closed position.

2. The apparatus of claim 1 including a drive mechanism operable to pass the articles along the dispensing path.

3. The apparatus of claim 2 wherein the drive mechanism includes a flow generator configured to generate at least one drive gas flow to pass the articles along the dispensing path and the at least one drive gas flow forces the gate member from the closed position to the open position.

4. The apparatus of claim 1 wherein the gate system is configured such that the gate member is passively transitionable from the closed position to the open position.

5. The apparatus of claim 1 wherein the gate system is configured such that the gate member is passively transitionable from the open position to the closed position.

6. The apparatus of claim 1 wherein the gate system is configured such that the gate member is biased toward the closed position.

7. The apparatus of claim 6 wherein the gate member is formed of an elastically deformable material and is bendable to assume the open position.

8. The apparatus of claim 7 wherein the gate system further includes a crossbar mounted on the housing adjacent the portal, wherein the gate member is mounted on the crossbar.

9. The apparatus of claim 7 wherein the gate member is directly captured and supported by the housing.

10. The apparatus of claim 6 wherein the gate system includes a magnet and the gate member is biased toward the closed position by the magnet.

11. The apparatus of claim 1 wherein the gate member is formed of an elastically deformable material.

12. The apparatus of claim 11 wherein the elastically deformable material of the gate member has at least one of a non-uniform density, durometer, and cross-sectional thickness to provide the gate member with a desired force profile.

13. The apparatus of claim 1 wherein the gate member is formed of a flexible material and includes a supplemental reinforcing and/or biasing member mounted on the flexible material to provide the gate member with a desired force profile.

14. The apparatus of claim 1 wherein the gate member is substantially rigid.

15. The apparatus of claim 14 wherein the gate system further includes a flexible spring flap downstream of and adjacent to the gate member, wherein the flexible spring flap biases the gate member toward the closed position and is responsive to a drive gas flow to draw the gate member into the open position.

16. The apparatus of claim 15 wherein the gate system includes a substantially rigid latch panel, wherein:

the latch panel includes a latch structure that engages the housing to prevent the gate member from opening; and

the latch panel is responsive to a drive gas flow to permit the gate member to transition into the open position.

17. The apparatus of claim 15 wherein:

the gate system includes a latch mechanism positionable in each of a latched position wherein the latch mechanism prevents the gate member from opening, and an unlatched position, wherein the latch mechanism permits the gate member to transition into the open position; and

the latch mechanism includes a flexible latch flap responsive to a drive gas flow to transition the latch mechanism from the latched position to the unlatched position.

18. The apparatus of claim 1 wherein the gate member includes holes defined therein.

19. The apparatus of claim 1 wherein the latch actuator includes a solenoid.

20. The apparatus of claim 1 wherein the dimensions of the portal are selectively adjustable.

21. The apparatus of claim 1 including a nozzle member disposed downstream of the dispensing channel and the portal, wherein:

the nozzle member defines a curvilinear nozzle channel forming a part of the dispensing pathway; and

the gate member is disposed between the dispensing channel and the nozzle channel and is configured and positioned to intercept and absorb kinetic energy from the articles as the articles travel from the portal to be dispensed.

22. The apparatus of claim 1 including:

a hopper chamber to hold the articles, wherein the hopper chamber is in fluid communication with the dispensing channel;

an access door to permit access to the hopper chamber to introduce the articles into the hopper chamber, the access door being selectively positionable between an open position and a closed position; and

a lock assembly to selectively secure the access door in the closed position.

23. The apparatus of claim 1 including a sensor disposed along the dispensing pathway to detect the articles passing along the dispensing pathway.

24. A method for dispensing solid articles, the method comprising:

providing an apparatus including;

a housing defining a dispensing channel and a portal through which articles can flow along a dispensing pathway; and

a gate system including a gate member positioned in the dispensing pathway, the gate member being selectively positionable between an open position and a closed position; and

a latch assembly including a latch member and a latch actuator;

wherein, when the gate member is in the open position, the gate member permits the articles to pass through the portal and, when the gate member is in the closed position, the gate member blocks the articles from passing through the portal; and

wherein the gate system is configured such that the gate member is passively transitionable between the open and closed positions;

transitioning the gate member from the closed position to the open position and, with the gate member in the open position, passing the articles along the dispensing pathway, through the portal, and past the gate member;

transitioning the gate member from the open position to the closed position such that the gate member blocks the articles from passing through the portal;

selectively operating the latch actuator to lock the gate member in the closed position.

25. The method of claim 24 including generating at least one drive gas flow using a flow generator to force the articles along the dispensing pathway and to force the gate member from the closed position to the open position.

26. The method of claim 24 wherein the articles are pharmaceutical articles.

27. The method of claim 24 wherein the latch actuator includes a solenoid.

28. An apparatus for dispensing solid articles, the apparatus comprising:

a housing defining a dispensing channel and a portal through which articles can flow along a dispensing pathway;

a gate system including a gate member positioned in the dispensing pathway, the gate member being selectively positionable between an open position and a closed position;

wherein, when the gate member is in the open position, the gate member permits the articles to pass through the portal and, when the gate member is in the closed position, the gate member blocks the articles from passing through the portal;

wherein the gate system is configured such that the gate member is passively transitionable between the open and closed positions;

wherein the gate member is substantially rigid;

wherein the gate system further includes a flexible spring flap downstream of and adjacent to the gate member, wherein the flexible spring flap biases the gate member toward the closed position and is responsive to a drive gas flow to draw the gate member into the open position; and

wherein the gate system includes a substantially rigid latch panel, wherein;

the latch panel includes a latch structure that engages the housing to prevent the gate member from opening; and

the latch panel is responsive to a drive gas flow to permit the gate member to transition into the open position.

29. An apparatus for dispensing solid articles, the apparatus comprising:

a housing defining a dispensing channel and a portal through which articles can flow along a dispensing pathway;

a gate system including a gate member positioned in the dispensing pathway, the gate member being selectively positionable between an open position and a closed position;

wherein, when the gate member is in the open position, the gate member permits the articles to pass through the portal and, when the gate member is in the closed position, the gate member blocks the articles from passing through the portal;

wherein the gate system is configured such that the gate member is passively transitionable between the open and closed positions;

wherein the gate member is substantially rigid;

wherein the gate system further includes a flexible spring flap downstream of and adjacent to the gate member, wherein the flexible spring flap biases the gate member toward the closed position and is responsive to a drive gas flow to draw the gate member into the open position; and

wherein;

the gate system includes a latch mechanism positionable in each of a latched position wherein the latch mechanism prevents the gate member from opening, and an unlatched position, wherein the latch mechanism permits the gate member to transition into the open position; and

the latch mechanism includes a flexible latch flap responsive to a drive gas flow to transition the latch mechanism from the latched position to the unlatched position.