Asphalt recycler and heat management apparatus

• US 8,465,225 B2
• Filed: 09/19/2011
• Issued: 06/18/2013
• Est. Priority Date: 09/19/2011
• Status: Active Grant

• Current Assignee: Falcon Acquisition, LLC
• Original Assignee: Falcon Road Maintenance Equipment
• Inventors: Groulx, Michael J., Klumpp, Thomas K.
• Primary Examiner(s): HARTMANN, GARY S
• Application Number:
  US13/235,756
• Publication Number:
  US 20130071184A1
• Time in Patent Office: 638 Days
• Field of Search: 404/95, 404/110, 404/108, 298/1.H
• US Class Current: 404/95
• CPC Class Codes: E01C 19/08 Apparatus for transporting and heating or melting asphalt, bitumen, tar, or the like stationarily-arranged melting boilers for tar, asphalt, or the like, in general C10C3/12
• CPC Class Codes: Y02A 30/30 in transportation, e.g. on roads, waterways or railways

Abstract

The present invention generally relates to a portable asphalt recycling and asphalt heat management apparatus comprising a seamless vacuum-formed one-piece combustion chamber that defines a fuel incubator disposed therein. A heat accumulator is operably coupled to the combustion chamber and a hopper assembly is operably coupled to the heat accumulator. The apparatus further comprises a heat distribution system in communication with the heat accumulator and the hopper assembly to provide heat the to the hopper assembly for recycling used asphalt or for maintaining a mixture of asphalt for use in asphalt repairs.

Claims

1. A portable asphalt recycling and asphalt heat management apparatus comprising:

a combustion chamber having an insulation member that is a seamless, vacuum-formed, one-piece insulation member that defines a fuel incubator disposed therein;

a heat accumulator operably coupled to the combustion chamber;

a hopper assembly operably coupled to the heat accumulator; and

a heat distribution system in communication with the heat accumulator and the hopper assembly.

2. The portable asphalt recycling and asphalt heat management apparatus of claim 1, wherein the hopper assembly further comprises:

a series of wall systems disposed in a spaced-apart relationship including an inner wall system, a middle wall system and an outer wall system;

heat chambers disposed within a space between the inner wall system and middle wall system; and

insulated chambers disposed within a space between the middle wall system and the outer wall system.

3. The portable asphalt recycling and asphalt heat management apparatus of claim 2, wherein the heat distribution system further comprises:

at least one heat deflector, and

a control system for controlling heat movement.

4. The portable asphalt recycling and asphalt heat management apparatus of claim 3, wherein the control system is disposed within the heating chambers.

5. The portable asphalt recycling and asphalt heat management apparatus of claim 4, wherein the control system comprises a sealed oil jacket.

6. The portable asphalt recycling and asphalt heat management apparatus of claim 4, wherein the control system comprises a series of baffles.

7. The portable asphalt recycling and asphalt heat management apparatus of claim 1, wherein the insulation member further comprises an extension which extends into the heat accumulator.

8. The portable asphalt recycling and asphalt heat management apparatus of claim 7, wherein the insulation member is a ceramic chamber having planar portions with curved surfaces disposed between all planar portions of the chamber.

9. The portable asphalt recycling and asphalt heat management apparatus of claim 1, wherein the fuel incubator circulates, retains and warms fuel and air for decreased fuel consumption and increased combustion efficiency.

10. The portable asphalt recycling and asphalt heat management apparatus of claim 8, wherein the insulation member has an exterior portion and an interior portion, the interior portion having a first density and the exterior portion having a second density, wherein the second density is higher than the first density creating a dual density configuration of the insulation member.

11. A portable asphalt recycling and asphalt heat management apparatus comprising:

a combustion chamber having a fuel incubator, wherein the combustion chamber radiates heat;

an insulated and vented heat accumulator operably coupled to the combustion chamber to collect heat that radiates from the combustion chamber;

an insulated hopper assembly coupled to the heat accumulator; and

a heat distribution system in communication with the heat accumulator and the hopper assembly.

12. The portable asphalt recycling and asphalt heat management apparatus of claim 11, wherein the combustion chamber comprises an insulation member in the form of a seamless vacuum-formed one-piece insulation member.

13. The portable asphalt recycling and asphalt heat management apparatus of claim 12, wherein the insulation member is a ceramic chamber having planar portions with curved surfaces disposed between all planar portions of the chamber.

14. The portable asphalt recycling and asphalt heat management apparatus of claim 13, wherein the insulation member further comprises an extension which extends into the heat accumulator.

15. The portable asphalt recycling and asphalt heat management apparatus of claim 11, wherein the hopper assembly further comprises:

a series of wall systems disposed in a spaced-apart relationship including an inner wall system, a middle wall system and an outer wall system;

heat chambers disposed within a space between the inner wall system and middle wall system; and

insulated chambers disposed within a space between the middle wall system and the outer wall system.

16. The portable asphalt recycling and asphalt heat management apparatus of claim 15, wherein the heat distribution system further comprises:

a heat deflector disposed in an upper portion of the heat accumulator, and

a control system disposed within at least a portion of the heat chambers.

17. The portable asphalt recycling and asphalt heat management apparatus of claim 16, wherein the control system comprises a series of baffles.

18. The portable asphalt recycling and asphalt heat management apparatus of claim 16, wherein the control system comprises a sealed oil jacket.