Transcatheter prosthetic heart valve delivery system and method with expandable stability tube

• US 8,465,541 B2
• Filed: 04/19/2010
• Issued: 06/18/2013
• Est. Priority Date: 04/19/2010
• Status: Active Grant

• Current Assignee: Medtronic Incorporated (Medtronic Plc)
• Original Assignee: Medtronic Incorporated (Medtronic Plc)
• Inventors: Dwork, Joshua
• Primary Examiner(s): MCEVOY, THOMAS M
• Application Number:
  US12/762,566
• Publication Number:
  US 20110257733A1
• Time in Patent Office: 1,156 Days
• Field of Search: 623/1.11, 623/1.12, 623 211- 242
• US Class Current: 623/2.11
• CPC Class Codes: A61F 2/2412 with soft flexible valve members, e.g. tissue valves shaped like natural valves check valves with flexible valve members in general F16K15/14
• CPC Class Codes: A61F 2/2418 Scaffolds therefor, e.g. support stents
• CPC Class Codes: A61F 2/2436 Deployment by retracting a sheath
• CPC Class Codes: A61F 2002/9665 with additional retaining means

Abstract

A device for percutaneously delivering a stented prosthetic heart valve. The device includes an inner shaft assembly, a delivery sheath assembly, an outer stability tube, and a handle. The sheath assembly is slidably disposed over the inner shaft, and includes a capsule and a shaft. The capsule compressively contains the prosthesis over the inner shaft. The stability tube is slidably disposed over the delivery sheath, and includes a distal region configured to be radially expandable from a first shape having a first diameter to a second shape having a larger, second diameter. In a first delivery state, the distal region assumes the first shape, providing a low profile appropriate for traversing a patient'"'"'s vasculature. In a second delivery state, the distal region has the expanded diameter second shape, sized to receive the capsule, such as when retracting the capsule to implant the prosthesis.

Claims

1. A system for restoring a defective heart valve of a patient, the system comprising:

a prosthetic heart valve including a stent frame and a valve structure attached to the frame and forming at least two valve leaflets, the prosthetic heart valve being radially self-expandable from a compressed arrangement to a normal, expanded arrangement;

and a delivery device comprising;

an inner shaft assembly including a coupling structure configured to selectively engage the prosthetic heart valve,

a delivery sheath assembly slidably disposed over the inner shaft assembly and including a distal capsule and a proximal shaft, wherein the capsule is configured to compressively contain the prosthetic heart valve in the compressed arrangement, the capsule having a greater outer diameter than an outer diameter of the proximal shaft,

an outer stability tube slidably disposed over the delivery sheath assembly, the stability tube including a tubular proximal region and a tubular distal region having a length, the distal region including a polymer tubular wall having a plurality of cuts formed through a thickness of the polymer tubular wall, the plurality of cuts having a length less than the length of the distal region, the distal region configured to be radially expandable by plastic deformation from a first shape having a first diameter to a second shape having a second diameter, the second diameter being greater than the first diameter, the stability tube self-maintaining the second shape by plastic deformation without support of external forces,

a handle including a housing maintaining the inner shaft assembly, the delivery sheath assembly and the tubular proximal region of the stability tube, the handle being operable to selectively move the delivery sheath assembly relative to the inner shaft assembly and the stability tube;

wherein the system is configured to provide a delivery condition in which the capsule compressively contains the prosthetic heart valve in the compressed arrangement over the inner shaft assembly, and a deployed condition in which the capsule is retracted from the prosthetic heart valve and at least partially into the distal region to permit the prosthetic heart valve to self-deploy toward the normal expanded arrangement and release from the delivery device.

2. The system of claim 1, wherein an inner diameter of the distal region in the first shape approximates the outer diameter of the proximal shaft.

3. The system of claim 1, wherein an inner diameter of the distal region in the second shape is not greater than the outer diameter of the capsule.

4. The system of claim 1, wherein the delivery device is configured to provide first and second states in the delivery condition, the first state including the distal region being proximate the capsule and in the first shape, and the second delivery state including the distal region being proximate the capsule and in the second shape.

5. The system of claim 4, wherein the delivery device is configured to transition from the first state to the second state by:

advancing the stability tube relative to the delivery sheath assembly such that the distal region is coaxially disposed over the capsule; and

subsequently retracting the stability tube relative to the delivery sheath assembly such that the distal region is proximal the capsule;

wherein an interface of the distal region with the capsule causes the distal region to transition to the second shape.

6. The system of claim 1, wherein the plurality of cuts includes a distal-most cut and a proximal-most cut, and further wherein a longitudinal distance between the distal-most cut and the proximal-most cut is greater than a longitudinal length of the prosthetic heart valve in the compressed arrangement.

7. The system of claim 1, wherein the distal region and the tubular proximal region are defined by a single, homogenous tube.