Excavator drive system with bi state motor transfer switches

• US 8,466,636 B2
• Filed: 10/04/2010
• Issued: 06/18/2013
• Est. Priority Date: 10/04/2010
• Status: Active Grant

• Current Assignee: Siemens Large Drives LLC
• Original Assignee: Siemens Industry Incorporated (Siemens AG)
• Inventors: Mazumdar, Joy
• Primary Examiner(s): Paul, Antony M
• Application Number:
  US12/897,115
• Publication Number:
  US 20120079821A1
• Time in Patent Office: 988 Days
• Field of Search: 318/34, 318/35, 318/51, 318/74, 318/103, 318/118, 318/139, 318/671, 318/672, 318/673, 318/400.21, 318/400.26, 318/430, 318/432, 318/520, 318/801, 172/2, 172/3, 172/225, 172/791, 172/315, 172/453, 172/471, 172/510, 172/580, 172/663, 173/217, 280/766.1, 280/828, 212/284, 335/11, 335/30, 180/65.275
• US Class Current: 318/34
• CPC Class Codes: B60L 2200/40 Working vehicles
• CPC Class Codes: B60L 3/0061 relating to electrical machines
• CPC Class Codes: B60L 3/0092 with use of redundant elements for safety purposes
• CPC Class Codes: B60L 50/51 characterised by AC-motors
• CPC Class Codes: E02F 9/207 of the type electric propulsion units, e.g. electric motors or generators
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

An excavator drive system wherein one of a pair of propulsion motors shares one of a pair of inverter power sources with another of a pair of motors dedicated to crowd and hoist motions. A pair of non-volatile bi-state switches, triggered under control of a controller, allow sharing of inverters between hoist and propel 1 motors. Another pair of switches allows inverter sharing between propel 2 and crowd motors. Each pair of switches enables change over and power transfer from one of the paired motors to the other motor. The bi-state switches enable quicker transfer of power between motors than transfer switches employing external motor-powered mechanical transfer linkages. Bi-state transfer switches also maintain transfer coupling status in the event of power failure to the switch actuators, allowing an excavator operator to continue the drive function in operation prior to the switch power failure.

Claims

1. An excavator drive system, comprising:

a first motor for powering an excavator bucket;

a second motor for powering an excavator propulsion system;

a power source for the motors;

a first non-volatile bi-state switch, having a motorized electromagnetic actuator for selectively coupling and decoupling the first motor to the power source;

a second non-volatile bi-state switch, having a motorized electromagnetic actuator for selectively coupling and decoupling the second motor to the power source;

at least one relay device for controlling energization of electromagnetic actuators, electrically coupled to at least one of the respective electromagnetic actuators; and

a controller electrically coupled to and in communication with the at least one relay device, transmitting control signals thereto for selective coupling of one of the motors to the power source while decoupling the other motor from the power source.

2. The system of claim 1, wherein the motors and power source are multi-phase and the bi-state switches have separate poles coupled to each separate phase of the respective motors and power source.

3. The system of claim 2, wherein all the poles of each respective bi-state switch are coupled to a common relay device controlling energization of electromagnetic actuators in said switch.

4. The system of claim 2, wherein each bi-state switch pole comprises a separate single pole bi-state switch coupled to a common relay device controlling energization of electromagnetic actuators in each of said single pole switches.

5. The system of claim 1, wherein each of the bi-state switches has a status indicator that communicates to the controller coupling or uncoupling state status.

6. The system of claim 5, wherein the controller compares an intended bi-state switch coupling state with the state indicated by the status indicator and recognizes a fault when the compared states differ.

7. The system of claim 6, wherein the controller re-synchronizes the pair of first and second bi-state switches after fault recognition, so that one of the switches couples its respective motor and power source while the second decouples its respective motor and power source.

8. The system of claim 1, wherein the non-volatile bi-state switches hold a coupled or decoupled state until its electromagnetic actuator is re-energized by its respective relay.

9. An excavator system, comprising:

a chassis having a propulsion system, a boom and an excavator bucket coupled to the boom;

a first motor for powering the excavator bucket;

a second motor for powering the propulsion system;

a power source for the motors;

a first non-volatile bi-state switch, having a motorized electromagnetic actuator for selectively coupling and decoupling the first motor to the power source;

a second non-volatile bi-state switch, having a motorized electromagnetic actuator for selectively coupling and decoupling the second motor to the power source;

at least one relay device for controlling energization of electromagnetic actuators, electrically coupled to at least one of the respective electromagnetic actuators; and

a controller electrically coupled to and in communication with the at least one relay device, transmitting control signals thereto for selective coupling of one of the motors to the power source while decoupling the other motor from the power source.

10. The system of claim 9, wherein the motors and power source are multi-phase and the bi-state switches have separate poles coupled to each separate phase of the respective motors and power source.

11. The system of claim 10, wherein all the poles of each respective bi-state switch are coupled to a common relay device controlling energization of electromagnetic actuators in said switch.

12. The system of claim 10, wherein each bi-state switch pole comprises a separate single pole bi-state switch coupled to a common relay device controlling energization of electromagnetic actuators in each of said single pole switches.

13. The system of claim 9, wherein each of the bi-state switches has a status indicator that communicates to the controller coupling or uncoupling state status.

14. The system of claim 13, wherein the controller compares an intended bi-state switch coupling state with the state indicated by the status indicator and recognizes a fault when the compared states differ.

15. The system of claim 14, wherein the controller re-synchronizes the pair of first and second bi-state switches after fault recognition, so that one of the switches couples its respective motor and power source while the second decouples its respective motor and power source.

16. The system of claim 9, wherein the non-volatile bi-state switches hold a coupled or decoupled state until its electromagnetic actuator is re-energized by its respective relay.

17. An excavator system, comprising:

a chassis having a propulsion system including a pair of first and second tracks, a boom and an excavator bucket coupled to the boom;

a first motor for powering the excavator bucket hoist motion;

a second motor for powering the propulsion system first track;

a third motor for powering the excavator bucket hoist crowd motion;

a fourth motor for powering the propulsion system second track;

a first power source for the first and second motors;

a second power source for the third and fourth motors;

a first non-volatile bi-state switch, having a motorized electromagnetic actuator for selectively coupling and decoupling the first motor to the first power source;

a second non-volatile bi-state switch, having a motorized electromagnetic actuator for selectively coupling and decoupling the second motor to the first power source;

a third non-volatile bi-state switch, having a motorized electromagnetic actuator for selectively coupling and decoupling the third motor to the second power source;

a fourth non-volatile bi-state switch, having a motorized electromagnetic actuator for selectively coupling and decoupling the fourth motor to the second power source;

at least one relay device for controlling energization of electromagnetic actuators, electrically coupled to at least one of the respective electromagnetic actuators; and

a controller electrically coupled to and in communication with the at least one of relay device, transmitting control signals thereto for selective coupling of one of the first or second motors to the first power source while decoupling the other motor from the first power source and for selective coupling of the third or fourth motors to the second power source while decoupling the other motor from the second power source.

18. The system of claim 17, wherein the motors and power sources are multi-phase and the bi-state switches have separate poles coupled to each separate phase of the respective motors and power sources.

19. The system of claim 18, wherein all the poles of each respective bi-state switch are coupled to a common relay device controlling energization of electromagnetic actuators in said switch.

20. The system of claim 18, wherein each bi-state switch pole comprises a separate single pole bi-state switch coupled to a common relay device controlling energization of electromagnetic actuators in each of said single pole switches.

21. The system of claim 17, wherein each of the bi-state switches has a status indicator that communicates to the controller coupling or uncoupling state status.

22. The system of claim 21, wherein the controller compares an intended bi-state switch coupling state with the state indicated by the status indicator and recognizes a fault when the compared states differ.

23. The system of claim 22, wherein the controller re-synchronizes the bi-state switches after fault recognition, so that intended coupling and decoupling is accomplished.

24. The system of claim 17, wherein the respective non-volatile bi-state switches hold a coupled or decoupled state until its electromagnetic actuator is re-energized by its respective relay.

25. The system of claim 17, wherein:

the motors and power sources have three phases and the bi-state switches have separate poles coupled to each separate phase of its respective motor and power source;

each of the first through fourth bi-state switches has a separate relay device to which all its respective poles are coupled, for controlling energization of electromagnetic actuators in each of said poles, each bi-state switch having a status indicator that communicates to the controller coupling or uncoupling state status; and

the controller is a programmable logic controller having a separate output in communication with each of the respective relay devices for transmitting said control signals thereto, and at least two inputs for receiving status communications from the status indicator.