Two-stage insulated bidirectional DC/DC power converter using a constant duty ratio LLC resonant converter

• US 8,467,199 B2
• Filed: 07/08/2010
• Issued: 06/18/2013
• Est. Priority Date: 10/21/2009
• Status: Active Grant

• Current Assignee: Myongji University Industry and Academia Cooperation Foundation, Myongji University Industry and Academia Corporation Foundation, Orient Electronics, Inc. (Orient Precision Industries, Inc.)
• Original Assignee: Myongji University Industry and Academia Cooperation Foundation, Orient Electronics, Inc. (Orient Precision Industries, Inc.)
• Inventors: Lee, Jun-Young, Jeong, Yu-Seok, Yoo, Kwang-Min, Chang, Jae-Jin, Chang, Jae-Ha, Chae, Hyung-Jun
• Primary Examiner(s): Berhane, Adolf
• Assistant Examiner(s): PHAM, EMILY P
• Application Number:
  US12/832,656
• Publication Number:
  US 20110090717A1
• Time in Patent Office: 1,076 Days
• Field of Search: 363/15, 363/21.02, 363/21.04, 363/21.07, 363/21.08, 363/22, 363/24
• US Class Current: 363/21.02
• CPC Class Codes: H02M 1/0058 by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 3/33584 Bidirectional converters
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
• CPC Class Codes: Y02P 80/10 Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier

Abstract

A two-stage insulated bidirectional DC/DC power converter is disclosed. A two-stage insulated bidirectional DC/DC power converter according to an embodiment of the invention has the characteristic of including: an LLC resonant converter operating at a constant duty ratio; a bidirectional converter joined to a front part of the LLC resonant converter and configured to perform a booster converter function of outputting the input voltage at a consistent input voltage for the LLC resonant converter, and a buck converter function of reducing the voltage by way of the LLC resonant converter and then outputting a consistent voltage; and a bidirectional converter control unit configured to control changes in an input voltage of the bidirectional converter and regulate an output voltage of the LLC resonant converter to thereby maintain a consistent input voltage of the LLC resonant converter, such that the LLC resonant converter operates at a constant duty ratio.

Claims

1. A two-stage bidirectional DC/DC power converter using a constant duty ratio LLC resonant converter, the two-stage bidirectional DC/DC power converter comprising:

an LLC resonant converter operating at a constant duty ratio;

a bidirectional converter joined to a front part of the LLC resonant converter, the bidirectional converter configured to perform a boost converter function of converting a first input voltage into a first consistent voltage for input to the LLC resonant converter when the bidirectional converter operates in a forward direction, and to perform a buck converter function of reducing a second input voltage that is output from the LLC resonant converter into a second consistent voltage when the bidirectional converter operates in a reverse direction; and

a bidirectional converter control unit configured to control changes in the input voltages received by the bidirectional converter and regulate the voltages output from the LLC resonant converter to thereby maintain the first consistent voltages for input to the LLC resonant converter, such that the LLC resonant converter operates at the constant duty ratio.

2. The two-stage insulated bidirectional DC/DC power converter of claim 1, wherein the bidirectional converter control unit receives feedback from the LLC resonant converter to control the booster converter when operating in the forward direction, and receives feedback from the buck converter and controls an external output when operating in the reverse direction.

3. The two-stage insulated bidirectional DC/DC power converter of claim 1, wherein the LLC resonant converter comprises:

two pairs of the first resonant switches (S_p1, S_p4) and the second resonant switches (S_p2, S_p3);

a resonant capacitor, a resonant inductor (L_r), and a primary coil connected in parallel with the second resonant switches (S_p2, S_p3);

two secondary coils positioned opposite the primary coil;

a first and a second rectifier switch (S₁, S₂) respectively joined to the two secondary coils to operate the two second coils differently from each other; and

a capacitor (C) joined to an output end.

4. The two-stage insulated bidirectional DC/DC power converter of claim 1, further comprising:

an output voltage detector circuit configured to detect an output voltage of the LLC resonant converter and feed it back to the bidirectional converter control unit when operating in the forward direction, or detect an output voltage of the bidirectional converter and feed it back to the bidirectional converter control unit when operating in the reverse direction;

wherein the bidirectional converter control unit adjusts an output voltage of the bidirectional converter according to an output voltage of the LLC resonant converter when operating in the forward direction or of the aforementioned bidirectional converter when operating in a reverse direction, as fed back from the output voltage detector circuit.

5. The two-stage insulated bidirectional DC/DC power converter of claim 4, further comprising:

a constant duty ratio gate pulse generating circuit configured to control an on/off state of the LLC resonant converter.

6. The two-stage insulated bidirectional DC/DC power converter of claim 4, wherein the bidirectional converter is additionally connected in parallel with a second DC/DC power converter according to converter capacity.

7. The two-stage insulated bidirectional DC/DC power converter of claim 4, wherein a method for controlling an on/off state of the LLC resonant converter is a half-bridge or a full-bridge method, and wherein a transformer secondary comprises a full-bridge or a push-pull rectifier circuit.

8. The two-stage insulated bidirectional DC/DC power converter of claim 1, further comprising:

a constant duty ratio gate pulse generating circuit configured to control an on/off state of the LLC resonant converter.

9. The two-stage insulated bidirectional DC/DC power converter of claim 8, wherein the bidirectional converter control unit and the constant duty ratio gate pulse generating circuit include a pulse width modulation controller.

10. The two-stage insulated bidirectional DC/DC power converter of claim 8, wherein the bidirectional converter control unit and the constant duty ratio gate pulse generating circuit include a pulse width modulation controller.

11. The two-stage insulated bidirectional DC/DC power converter of claim 1, wherein the bidirectional converter is additionally connected in parallel with a second DC/DC power converter according to converter capacity.

12. The two-stage insulated bidirectional DC/DC power converter of claim 1, wherein a method for controlling an on/off state of the LLC resonant converter is a half-bridge or a full-bridge method, and wherein a transformer secondary comprises a full-bridge or a push-pull rectifier circuit.

13. The two-stage insulated bidirectional DC/DC power converter of claim 12, wherein the full-bridge or push-pull rectifier circuit comprises:

a switch configured to be switched by a constant duty ratio gate pulse generating circuit.

14. The two-stage insulated bidirectional DC/DC power converter of claim 12, wherein the full-bridge or push-pull rectifier circuit comprises:

a switch configured to be switched by a constant duty ratio gate pulse generating circuit.

15. The two-stage insulated bidirectional DC/DC power converter of claim 1, wherein the LLC resonant converter comprises:

a first and a second resonant switch (S_h, S_L) connected in series;

a resonant capacitor connected in parallel with the second resonant switch;

a resonant inductor and a primary coil connected in series with the resonant capacitor;

a secondary coil positioned opposite the primary coil;

a first to fourth rectifier switch joined with the secondary coil; and

a capacitor connected in parallel with a first to fourth rectifier switch joined to the secondary coil and with the second and fourth rectifier switches.

16. The two-stage insulated bidirectional DC/DC power converter of claim 1, wherein the LLC resonant converter comprises:

two pairs of the first resonant switches (S_p1, S_p4) and the second resonant switches (S_p2, S_p3);

a resonant capacitor, a resonant inductor, and a primary coil connected in parallel with the second resonant switches (S_p2, S_p3);

a secondary coil positioned opposite the primary coil; and

a capacitor connected in parallel with two pairs of the first rectifier switches (S₁, S₄) and the second rectifier switches (S₂, S₃) to perform a smoothing function, the first rectifier switches and the second rectifier switches joined to the secondary coil.

17. The two-stage insulated bidirectional DC/DC power converter of claim 1, wherein the LLC resonant converter comprises:

a first and a second resonant switch connected in series;

a resonant capacitor connected in parallel with the second resonant switch;

a resonant inductor and a primary coil connected in series with the resonant capacitor;

a plurality of secondary coils positioned opposite the primary coil; and

a first and a second switch respectively joined to the plurality of secondary coils to operate the plurality of secondary coils differently from each other; and

a capacitor joined to an output end.