Identifying features on a surface of an object using wavelet analysis

• US 8,467,978 B2
• Filed: 08/31/2010
• Issued: 06/18/2013
• Est. Priority Date: 08/31/2010
• Status: Active Grant

• Current Assignee: The Boeing Co.
• Original Assignee: The Boeing Co.
• Inventors: Huffman, Michael David, Booker, Andrew James, Hogan, Thomas A., Jones, Alan K., Andrews, Bruce C.
• Primary Examiner(s): COSIMANO, EDWARD R
• Application Number:
  US12/872,389
• Publication Number:
  US 20120053854A1
• Time in Patent Office: 1,022 Days
• Field of Search: 335/01, 335/03, 335/33, 335/45, 335/46, 731/04, 731/05, 738/658, 83/72, 83/73, 83/74, 356/2, 356/237.1, 356/237.2, 356/237.3, 356/237.4, 356/237.5, 356/600, 382/100, 382/108, 382/141, 382/145, 382/152, 700/90, 700/95, 700/108, 700/109, 700/110, 700/117, 700/159, 700/174, 700/175, 702/1, 702/33, 702/34, 702/35, 702/81, 702/82, 702/84, 702/127, 702/155, 702/167, 702/168, 702/182, 702/187, 702/189, 708/100, 708/105, 708/200
• US Class Current: 702/35
• CPC Class Codes: G01B 11/30 for measuring roughness or irregularity of surfaces
• CPC Class Codes: G01B 21/20 for measuring contours or curvatures, e.g. determining profile
• CPC Class Codes: G01B 21/30 for measuring roughness or irregularity of surfaces
• CPC Class Codes: Y10T 29/49771 Quantitative measuring or gauging

Abstract

A method and apparatus for inspecting a surface of an object. Data from measuring the surface of the object is obtained to form surface data for the object. A range of frequencies for features on the object is selected based on a range of distances between adjacent peaks for the features. The features are formed by a tool moving along a number of paths. Desired surface data for the features is obtained from the surface data using the range of frequencies selected. A determination is made as to whether the desired surface data for the features meets a policy specifying a desired surface for the object. In response to an absence of a determination that the desired surface data for the features meets the policy, the object is reworked.

Claims

1. A method for inspecting a surface of an object, the method comprising:

obtaining data from measuring the surface of the object to form surface data for the object;

selecting a range of frequencies for features on the object based on a range of distances between adjacent peaks for the features, wherein the features are formed by a tool moving along a number of paths;

obtaining desired surface data for the features from the surface data using the range of frequencies selected;

determining whether the desired surface data for the features meets a policy identifying a desired surface for the object; and

responsive to an absence of a determination that the desired surface data for the features meets the policy, reworking the object.

2. The method of claim 1, wherein the desired surface data comprises the data about the features for the object.

3. The method of claim 1, wherein the features for the object include a texture of the surface, a roughness of the surface, and a waviness of the surface.

4. The method of claim 1, wherein the range of distances is a range of stepover distances for the features from machining of the object.

5. The method of claim 1, wherein the step of obtaining the desired surface data for the features from the surface data using the range of frequencies selected comprises:

changing the surface data from a time domain into a time-frequency domain, wherein the surface data has frequency components; and

selecting a number of frequency components from the frequency components using the range of frequencies selected for the features to form the desired surface data for the features.

6. The method of claim 1, wherein the step of obtaining the data from measuring the surface of the object to form the surface data for the object comprises:

moving a laser beam from a laser over the surface of the object; and

measuring changes in depth as the laser beam moves over the surface of the object.

7. The method of claim 1, wherein the features are formed by the tool moving along the number of paths during at least one of machining the object and depositing materials onto the surface of the object.

8. The method of claim 1, wherein the step of obtaining the desired surface data for the features from the surface data using the range of frequencies selected comprises:

identifying a first group of data from the surface data; and

removing the first group of data from the surface data to form the desired surface data.

9. The method of claim 8, wherein removing the first group of data from the surface data to form the desired surface data comprises:

subtracting the first group of data from the surface data to form the desired surface data, wherein the first group of data contains the data about a contour of the surface of the object.

10. The method of claim 8, wherein the step of identifying the first group of data from the surface data comprises:

identifying a curve using wavelet analysis and the surface data; and

identifying the first group of data associated with the curve.

11. The method of claim 8 further comprising:

identifying a curve using wavelet analysis and the desired surface data;

identifying a second group of data associated with the curve; and

removing the second group of data from the desired surface data to form a third group of data.

12. An apparatus comprising:

a measurement tool configured to measure a surface of an object to generate data for the object; and

a computer system configured to obtain the data from the measurement tool to form surface data for the object;

select a range of frequencies for features on the object based on a range of distances between adjacent peaks for the features, wherein the features are formed by a tool moving along a number of paths;

obtain desired surface data for the features from the surface data using the range of frequencies selected; and

indicate whether reworking of the object is needed based on the desired surface data.

13. The apparatus of claim 12 further comprising:

a machining system configured to rework the object in response to an indication by the computers system that reworking of the object is needed.

14. The apparatus of claim 12, wherein the features are formed by the tool moving along the number of paths during at least one of machining the object and depositing materials onto the surface of the object.

15. The apparatus of claim 12, wherein in being configured to obtain the desired surface data for the features from the surface data using the range of frequencies selected, the computer system is configured to change the surface data from a time domain into a time-frequency domain, wherein the surface data has frequency components;

and select a number of frequency components from the frequency components using a selected range of frequencies for the features to form the desired surface data for the features.

16. The apparatus of claim 12, wherein in being configured to obtain the desired surface data for the features from the surface data using the range of frequencies selected, the computer system is configured to identify a first group of data from the surface data;

and remove the first group of data from the surface data to form the desired surface data.

17. The apparatus of claim 16, wherein in being configured to identify the first group of data from the surface data, the computer system is configured to identify a curve using wavelet analysis and the surface data;

and identify the first group of data associated with the curve.

18. The apparatus of claim 16, wherein the computer system is further configured to identify a curve using wavelet analysis and the desired surface data;

identify a second group of data associated with the curve; and

remove the second group of data from the desired surface data to form a third group of data.

19. A method for manufacturing an object, the method comprising:

machining a workpiece to form the object having a surface with features formed by a tool moving along a number of paths during the machining of the workpiece;

measuring the surface of the object to obtain surface data for the object;

selecting a range of frequencies for the features on the object based on a range of distances between adjacent peaks for the features;

obtaining desired surface data for the features from the surface data using the range of frequencies selected;

determining whether the surface of the object meets a policy specifying a desired surface for the object using the desired surface data; and

responsive to an absence of a determination that the surface of the object meets the policy, reworking the object such that the surface of the object meets the policy.

20. The method of claim 19, wherein the step of reworking the object comprises at least one of re-machining the object, sanding the object, and burnishing the object.