Non-invasive liquid level sensing system and method

• US 8,467,981 B2
• Filed: 05/03/2010
• Issued: 06/18/2013
• Est. Priority Date: 05/04/2009
• Status: Active Grant

• Current Assignee: Fluid Management Systems, Inc.
• Original Assignee: Fluid Management Systems, Inc.
• Inventors: Mukherjee, Somnath, Das, Ajay Kumar
• Primary Examiner(s): Raymond, Edward
• Application Number:
  US12/772,613
• Publication Number:
  US 20100280771A1
• Time in Patent Office: 1,142 Days
• Field of Search: 702/55, 702182-185, 702/188
• US Class Current: 702/55
• CPC Class Codes: G01F 23/284 Electromagnetic waves
• CPC Class Codes: G01F 23/2845 for discrete levels G01F23/288, G01F23/292 take precedence

Abstract

A non-invasive liquid level sensing system for monitoring the amount of liquid in at least one container includes a platform for supporting the at least one container, at least one holder associated with the at least one container supported by the platform, a source for generating a radio frequency signal, circuitry in communication with the at least one holder for transmitting the radio frequency signal through the at least one holder into the at least one container and receiving a portion of the radio frequency signal reflected at a liquid-air interface in the at least one container, and circuitry for processing the reflected radio frequency signal and determining the amount of liquid in the at least one container.

Claims

1. A non-invasive liquid level sensing system for monitoring the amount of liquid in at least one container comprising:

a platform for supporting the at least one container;

at least one holder associated with said at least one container supported by said platform;

a source for generating a radio frequency signal;

circuitry in communication with said at least one holder for transmitting the radio frequency signal through said at least one holder into the at least one container and receiving a portion of the radio frequency signal reflected at a liquid-air interface in the at least one container; and

circuitry for processing the reflected radio frequency signal and determining the amount of liquid in the at least one container.

2. The non-invasive liquid level sensing system of claim 1 wherein said at least one holder includes at least two conducting sections having air gaps therebetween, said at least two sections mounted on a non-conducting substrate.

3. The non-invasive liquid level sensing system of claim 2 wherein said at least two sections are substantially symmetrical and formed using a plurality of substantially parallel and electrically shorted wires;

and

said platform is a non-conducting substrate.

4. The non-invasive liquid level sensing system of claim 1 wherein said transmitting circuitry includes a pair of couplers for receiving the radio frequency signal from said source and directing at least a portion of the signal through a transformer to a transmission line electrically coupled to said at least one holder.

5. The non-invasive liquid level sensing system of claim 4 further comprising a switch for selectively directing the at least a portion of the signal to said at least one holder.

6. The non-invasive liquid level sensing system of claim 5 wherein said switch selectively directs the at least a portion of the signal to each of said at least one holder in parallel.

7. The non-invasive liquid level sensing system of claim 4 wherein said at least one holder includes at least two substantially symmetrical conducting sections having air gaps therebetween, said at least two sections mounted on a non-conducting substrate;

and

further comprising a switch for directing the at least a portion of the signal to one or more of said at least one holder.

8. The non-invasive liquid level sensing system of claim 4 wherein said pair of couplers receives the reflected radio frequency signal and separates the reflected radio frequency signal from the radio frequency signal received from said source;

and

wherein said processing circuitry includes a logarithmic amplifier for generating an output voltage proportional to a ratio of an amplitude of the reflected radio frequency signal and an amplitude of the radio frequency signal received from said source, a detector for generating an output voltage proportional to a difference in phase between the reflected radio frequency signal and the radio frequency signal received from said source, a converter for converting the ratio and the difference output voltages to digital voltages, and a processor for determining the amount of liquid in the at least one container utilizing the digital voltages.

9. A non-invasive sensing system for monitoring the amount of liquid in a plurality of containers comprising:

a platform for supporting the plurality of containers;

a holder supported by said platform for each of said plurality of containers, said holder including substantially symmetrical conducting sections separated by air gaps;

a source for generating a radio frequency signal;

directional couplers for directing the radio frequency signal to interface circuits connected to said plurality of holders and for receiving radio frequency signals reflected at liquid-air interfaces in the plurality of containers; and

processing circuitry for determining the amount of liquid in the plurality of containers.

10. The non-invasive sensing system of claim 9 wherein said at least two substantially symmetrical conducting sections of said holder are a plurality of substantially parallel wires, said wires are electrically shorted and have air gaps therebetween.

11. The non-invasive sensing system of claim 10, wherein said at least two symmetrical conducting sections are mounted on a non-conducting substrate.

12. The non-invasive sensing system of claim 11, wherein said platform is a non-conducting substrate.

13. The non-invasive sensing system of claim 9, wherein said interface circuits include a transformer to ensure that surface currents flow only in an inner surface of said at least two symmetrical conducting sections of said holder, and a balanced transmission line electrically coupling said transformer to said holder.

14. The non-invasive sensing system of claim 13, wherein said interface circuits further include a switch for selectively directing the radio frequency signal to said transformer.

15. The non-invasive sensing system of claim 14 wherein said at least two substantially symmetrical conducting sections of said holder are a plurality of substantially parallel wires, said wires are electrically shorted and have air gaps therebetween.

16. A non-invasive method for sensing the amount of liquid in at least one container comprising the steps of:

supporting the at least one container within at least one holder on a platform;

transmitting a radio frequency signal to said at least one holder;

receiving a return radio frequency signal reflected at a liquid-air interface in the at least one container, said return signal indicative of the amount of liquid in the at least one container;

determining a magnitude and a phase of the transmitted radio frequency signal and the return signal; and

calculating the amount of liquid in the at least one container dependent upon the phase of the transmitted signal and the return signal.

17. The method as claimed in claim 16, wherein the step of calculating the amount of liquid in the at least one container includes the step of refining the calculated amount of liquid utilizing the magnitude of the transmitted signal and the return signal.

18. The method as claimed in claim 17, further comprising the step of generating a warning when the amount of liquid in the at least one container is less than a predetermined amount.

19. The method as claimed in claim 18, wherein the warning is audible or visual.

20. The method as claimed in claim 16, further comprising the step of transmitting a second radio frequency signal having a different frequency to said at least one holder;

repeating the step of receiving a return radio frequency signal reflected at a liquid-air interface in the at least one container, said second reflected return signal indicative of the amount of liquid in the at least one container;

repeating the step of determining a magnitude and a phase of the second radio frequency signal and the second reflected return signal; and

calculating the amount of liquid in the at least one container dependent upon the phase of the second radio frequency signal and the second reflected return signal.