Ice bagging system including auxiliary source of bags

• US 8,468,784 B2
• Filed: 08/13/2010
• Issued: 06/25/2013
• Est. Priority Date: 02/02/2010
• Status: Active Grant

• Current Assignee: Reddy Ice LLC
• Original Assignee: Reddy Ice Corporation (Stone Canyon Industries Holdings LLC)
• Inventors: Metzger, Mark C.
• Primary Examiner(s): Nash, Brian D
• Application Number:
  US12/856,451
• Publication Number:
  US 20110185685A1
• Time in Patent Office: 1,047 Days
• Field of Search: 534/59, 53/52, 53/55, 534/93, 535/58, 535/63, 535/68, 535/70
• US Class Current: 53/459
• CPC Class Codes: B65B 1/06 by gravity flow
• CPC Class Codes: B65B 43/123 Feeding flat bags connected to form a series or chain
• CPC Class Codes: B65B 43/267 Opening of bags interconnected in a web
• CPC Class Codes: B65B 43/34 by internal pressure
• CPC Class Codes: B65B 51/146 Closing bags
• CPC Class Codes: B65B 61/06 by cutting
• CPC Class Codes: B65B 63/08 for heating or cooling articles or materials to facilitate packaging
• CPC Class Codes: F25C 5/18 Storing ice
• CPC Class Codes: F25C 5/20 Distributing ice

Abstract

An ice bagging system and method according to which ice is automatically disposed in respective bags provided from a first source of bags, and ice is automatically disposed in respective bags provided from a second source of bags.

Claims

1. An apparatus comprising:

a first source of bags, each of the bags from the first source of bags being adapted to be filled with ice;

a second source of bags, each of the bags from the second source of bags being adapted to be filled with ice;

a first bag advance assembly configured to be operably coupled to either the first source of bags or the second source of bags;

a second bag advance assembly configured to be operably coupled to the second source of bags;

a first configuration in which;

the first bag advance assembly is operably coupled to the first source of bags;

the first bag advance assembly is not operably coupled to the second source of bags; and

the second bag advance assembly is operably coupled to the second source of bags;

and

a second configuration in which the first bag advance assembly is operably coupled to the second source of bags.

2. The apparatus of claim 1, wherein the first bag advance assembly comprises:

a first roller; and

a first motor adapted to drive the first roller;

and

wherein the second bag advance assembly comprises;

second and third rollers; and

a second motor adapted to drive the second roller.

3. The apparatus of claim 2, further comprising:

a support frame to which the third roller is coupled;

a pivot element about which the support frame and thus the third roller are adapted to pivot;

a solenoid actuator comprising an actuator rod, wherein the actuator rod engages the support frame when the solenoid actuator is energized;

a first spring coupled to the support frame and configured to urge the support frame to pivot in a first direction;

a spring clip adapted to engage the support frame to thereby resist the pivoting of the support frame in the first direction; and

a second spring coupled to the spring clip and configured to urge the spring clip to pivot, relative to the support frame.

4. The apparatus of claim 3, wherein, when the solenoid actuator has not yet been energized:

the actuator rod does not engage the support frame; and

the spring clip engages the support frame and thereby resists the pivoting of the support frame in the first direction.

5. The apparatus of claim 4, wherein, when the solenoid actuator is energized:

the actuator rod engages the support frame and thereby urges the support frame to pivot in a second direction, the second direction being opposite to the first direction; and

the spring clip does not engage the support frame; and

the spring clip is permitted to pivot, relative to the support frame, in response to the urging of the second spring.

6. The apparatus of claim 5, wherein, when the solenoid actuator is de-energized:

the actuator rod does not engage the support frame;

the spring clip does not engage the support frame; and

the support frame is permitted to pivot in the first direction, in response to the urging of the first spring.

7. The apparatus of claim 1, further comprising:

at least one ice maker;

a hopper in which ice made by the at least one ice maker is adapted to be disposed, wherein the respective bags are configured to be filled with ice previously disposed in the hopper; and

a temperature-controlled storage unit configured to store the respective ice-filled bags.

8. An apparatus comprising:

a first source of bags, each of the bags from the first source of bags being adapted to be filled with ice;

a second source of bags, each of the bags from the second source of bags being adapted to be filled with ice;

a first bag advance assembly configured to be operably coupled to either the first source of bags or the second source of bags; and

a second bag advance assembly configured to be operably coupled to the second source of bags;

wherein the first bag advance assembly comprises;

a first roller; and

a first motor adapted to drive the first roller;

and

wherein the second bag advance assembly comprises;

second and third rollers; and

a second motor adapted to drive the second roller.

9. The apparatus of claim 8, further comprising a first configuration in which:

the first roller of the first bag advance assembly is engaged with a bag from the first source of bags so that, when the first motor drives the first roller, the first bag advance assembly feeds the bag from the first source of bags;

and

an initial bag from the second source of bags is engaged with, and held in place between, the second and third rollers.

10. The apparatus of claim 9, further comprising a second configuration in which:

the first roller of the first bag advance assembly is not engaged with any bag from the first source of bags;

the initial bag from the second source of bags is engaged with the second and third rollers so that, when the second motor drives the second roller, the second bag advance assembly feeds the initial bag from the second source of bags to the first bag advance assembly.

11. The apparatus of claim 10, further comprising a third configuration in which:

the first roller of the first bag assembly is engaged with the initial bag from the second source of bags so that, when the first motor drives the first roller, the first bag advance assembly feeds the initial bag from the second source of bags.

12. The apparatus of claim 8, further comprising:

a support frame to which the third roller is coupled;

a pivot element about which the support frame and thus the third roller are adapted to pivot;

a solenoid actuator comprising an actuator rod, wherein the actuator rod engages the support frame when the solenoid actuator is energized;

a first spring coupled to the support frame and configured to urge the support frame to pivot in a first direction;

a spring clip adapted to engage the support frame to thereby resist the pivoting of the support frame in the first direction; and

a second spring coupled to the spring clip and configured to urge the spring clip to pivot, relative to the support frame.

13. The apparatus of claim 12, wherein, when the solenoid actuator has not yet been energized:

the actuator rod does not engage the support frame; and

the spring clip engages the support frame and thereby resists the pivoting of the support frame in the first direction.

14. The apparatus of claim 13, wherein, when the solenoid actuator is energized:

the actuator rod engages the support frame and thereby urges the support frame to pivot in a second direction, the second direction being opposite to the first direction; and

the spring clip does not engage the support frame; and

the spring clip is permitted to pivot, relative to the support frame, in response to the urging of the second spring.

15. The apparatus of claim 14, wherein, when the solenoid actuator is de-energized:

the actuator rod does not engage the support frame;

the spring clip does not engage the support frame; and

the support frame is permitted to pivot in the first direction, in response to the urging of the first spring.

16. The apparatus of claim 8, further comprising:

at least one ice maker;

a hopper in which ice made by the at least one ice maker is adapted to be disposed, wherein the respective bags are configured to be filled with ice previously disposed in the hopper; and

a temperature-controlled storage unit configured to store the respective ice-filled bags.

17. An apparatus comprising:

a first source of bags, each of the bags from the first source of bags being adapted to be filled with ice;

a second source of bags, each of the bags from the second source of bags being adapted to be filled with ice;

a first bag advance assembly configured to be operably coupled to either the first source of bags or the second source of bags; and

a second bag advance assembly configured to be operably coupled to the second source of bags;

wherein the first bag advance assembly comprises;

a first roller; and

a first motor adapted to drive the first roller;

wherein the second bag advance assembly comprises;

second and third rollers; and

a second motor adapted to drive the second roller;

and

wherein the apparatus further comprises;

a support frame to which the third roller is coupled;

a pivot element about which the support frame and thus the third roller are adapted to pivot;

a solenoid actuator comprising an actuator rod, wherein the actuator rod engages the support frame when the solenoid actuator is energized;

a first spring coupled to the support frame and configured to urge the support frame to pivot in a first direction;

a spring clip adapted to engage the support frame to thereby resist the pivoting of the support frame in the first direction; and

a second spring coupled to the spring clip and configured to urge the spring clip to pivot, relative to the support frame;

a first configuration in which;

the solenoid actuator is not energized;

the actuator rod does not engage the support frame;

the first roller of the first bag advance assembly is engaged with a bag from the first source of bags so that, when the first motor drives the first roller, the first bag advance assembly feeds the bag from the first source of bags;

an initial bag from the second source of bags is engaged with, and held in place between, the second and third rollers; and

the spring clip engages the support frame and thereby resists the pivoting of the support frame in the first direction, thereby maintaining the engagement of the initial bag from the second source of bags with the second and third rollers;

a second configuration in which;

the first roller of the first bag advance assembly is not engaged with any bag from the first source of bags;

the solenoid actuator is energized and thus the actuator rod engages the support frame and thereby urges the support frame to pivot in a second direction, the second direction being opposite to the first direction;

the initial bag from the second source of bags is engaged with the second and third rollers so that, when the second motor drives the second roller, the second bag advance assembly feeds the initial bag from the second source of bags to the first bag advance assembly; and

the spring clip does not engage the support frame and thus the spring clip is permitted to pivot, relative to the support frame, in response to the urging of the second spring;

and

a third configuration in which;

the solenoid actuator is not energized;

the actuator rod does not engage the support frame;

the spring clip does not engage the support frame; and

the first roller of the first bag assembly is engaged with the initial bag from the second source of bags so that, when the first motor drives the first roller, the first bag advance assembly feeds the initial bag from the second source of bags.