Energy storage and generation systems and methods using coupled cylinder assemblies

• US 8,468,815 B2
• Filed: 01/17/2012
• Issued: 06/25/2013
• Est. Priority Date: 09/11/2009
• Status: Expired due to Fees

• Current Assignee: Hydrostor Inc.
• Original Assignee: SustainX, Inc. (General Compression, Inc.)
• Inventors: McBride, Troy O., Cook, Robert, Bollinger, Benjamin R., Doyle, Lee, Shang, Andrew, Wilson, Timothy, Scott, Michael Neil, Magari, Patrick, Cameron, Benjamin, Deserranno, Dimitri
• Primary Examiner(s): Lazo, Thomas E
• Application Number:
  US13/351,367
• Publication Number:
  US 20120119513A1
• Time in Patent Office: 525 Days
• Field of Search: 911/65, 911/66, 915/08, 603/98, 604/12, 604/13, 604/14
• US Class Current: 60/413
• CPC Class Codes: F15B 1/024 used as a supplementary power source, e.g. to store energy in idle periods to balance pump load

Abstract

In various embodiments, cylinder assemblies are coupled in series pneumatically, thereby reducing a range of force produced by or acting on the cylinder assemblies during expansion or compression of a gas.

Claims

1. A method for efficient use and conservation of energy resources, the method comprising:

at least one of (i) expanding a gas within a plurality of pneumatic cylinder assemblies, the pneumatic cylinder assemblies being coupled in series pneumatically, thereby reducing a range of force produced by the pneumatic cylinder assemblies during expansion of the gas, or (ii) compressing a gas within a plurality of pneumatic cylinder assemblies, the pneumatic cylinder assemblies being coupled in series pneumatically, thereby reducing a range of force acting on the pneumatic cylinder assemblies during compression of the gas; and

transmitting the force between the pneumatic cylinder assemblies and at least one hydraulic cylinder assembly.

2. The method of claim 1, wherein the at least one hydraulic cylinder assembly is fluidly connected to a hydraulic motor/pump.

3. The method of claim 2, further comprising at least one of (i) driving an electric motor/generator with the hydraulic motor/pump or (ii) driving the hydraulic motor/pump with an electric motor/generator.

4. The method of claim 2, wherein the hydraulic motor/pump comprises a variable-displacement hydraulic motor/pump.

5. The method of claim 1, wherein the plurality of pneumatic cylinder assemblies comprises a first pneumatic cylinder for at least one of expansion or compression over a first pressure range and a second pneumatic cylinder for at least one of expansion or compression over a second pressure range different from the first pressure range.

6. The method of claim 5, wherein each of the first and second pneumatic cylinder assemblies is double-acting.

7. The method of claim 6, wherein each of the first and second pneumatic cylinder assemblies comprises therewithin a piston separating two different compartments, wherein the pistons move reciprocally during the at least one of expansion or compression.

8. The method of claim 1, further comprising changing an effective piston area of the at least one hydraulic cylinder assembly, thereby changing a hydraulic fluid pressure range produced by or acting on the at least one hydraulic cylinder assembly.

9. The method of claim 8, wherein changing the effective piston area of the at least one hydraulic cylinder assembly comprises disabling at least one said hydraulic cylinder.

10. The method of claim 8, wherein changing the effective piston area of the at least one hydraulic cylinder assembly comprises disabling at least one chamber of at least one said hydraulic cylinder.

11. The method of claim 1, further comprising exchanging heat with the gas during the at least one of expansion or compression.

12. The method of claim 11, wherein the heat exchange renders the at least one of expansion or compression substantially isothermal.

13. The method of claim 11, wherein exchanging heat with the gas comprises introducing a heat-transfer liquid into the gas.

14. The method of claim 13, further comprising circulating the heat-transfer liquid between at least one of the pneumatic cylinder assemblies and an external reservoir.

15. The method of claim 1, wherein the gas is compressed, and further comprising, thereafter, storing compressed gas within a storage reservoir.

16. The method of claim 1, wherein the gas is expanded, and further comprising, thereafter, venting expanded gas to atmosphere.

17. The method of claim 1, wherein the plurality of pneumatic cylinder assemblies are mounted on a manifold block.

18. The method of claim 1, wherein at least two pneumatic cylinder assemblies and at least one said hydraulic cylinder assembly have central axes of motion aligned in a single plane.

19. The method of claim 1, wherein a central axis of motion of at least one pneumatic cylinder assembly is substantially collinear with a central axis of motion of at least one said hydraulic cylinder assembly.

20. The method of claim 1, wherein each of the plurality of pneumatic cylinder assemblies is vertically oriented.

21. The method of claim 20, wherein the at least one hydraulic cylinder assembly is vertically oriented.

22. The method of claim 1, wherein at least one pneumatic cylinder assembly comprises therewithin (i) a piston separating two different compartments and (ii) a seal substantially preventing fluid flow between the compartments.

23. The method of claim 22, wherein the seal comprises a gland seal.

24. The method of claim 1, wherein at least one pneumatic cylinder assembly comprises an at least partially hollow piston rod.