Bypass apparatus for automatic transmission fluid cooler and method of use

• US 8,469,151 B1
• Filed: 01/11/2008
• Issued: 06/25/2013
• Est. Priority Date: 01/12/2007
• Status: Active Grant

• Current Assignee: Sonnax Transmission Company, Inc.
• Original Assignee: Sonnax Industries Incorporated
• Inventors: Campbell, MacKenzie
• Primary Examiner(s): Dondero, William E
• Assistant Examiner(s): Reese, Robert T
• Application Number:
  US12/008,610
• Time in Patent Office: 1,992 Days
• Field of Search: 184/6.12, 184/6.22, 184/104.1, 184/104.2, 184/104.3
• US Class Current: 184/104.1
• CPC Class Codes: F16H 57/0417 Heat exchangers adapted or integrated in the gearing

Abstract

An aftermarket ATF cooler bypass apparatus for replacement of an original equipment ATF cooler for VW/AUDI and other similar vehicles. The present cooler bypass apparatus is provided in a service kit comprising a pair of cylindrical ATF chambers, which are mounted on the transmission case in fluid communication with integrated hydraulic pressure and return circuits. The present ATF chambers are provided with hose fittings for attachment of hydraulic lines that deliver ATF to an aftermarket cooler, which is remotely mounted on the vehicle at a suitable location. Conventional hose clamps and a hose coupling are provided in the present kit to interconnect the engine coolant hoses, which are disconnected from the original equipment cooler in a method of the present invention. The present kit also includes new O-ring seals for installation on the original equipment cooler retaining bolts to ensure the hydraulic integrity of the present ATF cooler bypass apparatus.

Claims

1. A transmission fluid cooler bypass apparatus for use in combination with an transmission fluid cooler for a land vehicle in replacement of an original equipment oil-to-water type transmission fluid cooler having water inlet and water outlet hoses connected thereto for circulating engine coolant therethrough, said original equipment oil-to-water type transmission cooler in fluid communication with integrated fluid circuits within a transmission case of said land vehicle by a pair of original equipment cooler retaining bolts, wherein each of said original equipment cooler retaining bolts include an internal fluid gallery formed therein, said transmission fluid cooler bypass apparatus comprising:

a pair of fluid chambers rotatably mounted between a transmission fluid cooler and the transmission case, said pair of fluid chambers providing a portion of a transmission fluid pathway from the transmission case to the transmission fluid cooler, and wherein said pair of fluid chambers are configured to receive the original equipment cooler retaining bolts therein in sealing engagement for rotatably mounting said pair of fluid chambers to the transmission case;

said fluid chambers are rotatable about said retaining bolts with respect to the transmission case, and

a pair of hose fittings coupled to and in fluid communication with a corresponding respective one of said pair of fluid chambers, wherein one of said pair of hose fittings is a transmission fluid outlet, designed and configured to facilitate the transfer of transmission fluid from one of said pair of fluid chambers to the transmission fluid cooler, and wherein another one of said pair of hose fittings is a transmission fluid inlet, designed and configured to facilitate the transfer of transmission fluid from the transmission fluid cooler to another of said pair of fluid chambers.

2. The transmission fluid cooler bypass apparatus of claim 1, wherein:

said pair of fluid chambers each include an internal bore with a first end and a second end defining a fluid reservoir through which the original equipment cooler retaining bolts are installed;

a first seal is disposed around each said retaining bolt at the first end to seal between the fluid chamber and the transmission case; and

a second seal is disposed around each said retaining bolt at the second end to seal between the fluid chamber and the retaining bolt.

3. The transmission fluid cooler bypass apparatus of claim 1, wherein said hose fittings are disposed in perpendicular relation to said fluid chambers to prevent crimping of transmission fluid lines attached thereto when said transmission fluid lines are attached in fluid communication with a transmission fluid cooler.

4. A method of bypassing an original equipment oil-to-water type transmission fluid cooler in a land vehicle, said original equipment oil-to-water type transmission cooler being installed in fluid communication with fluid circuits integrally formed in a transmission case of said vehicle, said original equipment oil-to-water type transmission cooler including water inlet and water outlet hoses attached thereto for circulating engine coolant therein, said original equipment oil-to-water type transmission cooler being attached to said transmission case by a pair of original equipment cooler retaining bolts each having a plurality of original equipment a-ring seals installed thereon, wherein said original equipment cooler retaining bolts each include an integral fluid gallery formed therein, said method comprising the steps of:

mounting a pair of transmission fluid chambers in place of said original equipment oil-to-water type transmission cooler, the pair of transmission fluid chambers each having a single fluid port extending through a sidewall for the attachment of one of a pair of a hose fittings, wherein

each of said pair of fluid chambers is rotatably positioned on one retaining bolt with each fluid chamber being rotatable around said retaining bolt with respect to the transmission case during said mounting,

each said retaining bolt provides a fluid path between the transmission and its respective fluid chamber,

one of the pair of hose fittings is a transmission fluid outlet, for facilitating the transfer of a transmission fluid from one of the pair of transmission fluid chambers to a transmission fluid cooler, and

another of the pair of hose fittings is a transmission fluid inlet, for facilitating the transfer of a transmission fluid from the transmission fluid cooler to another of said pair of transmission fluid chambers;

mounting the transmission cooler to the vehicle; and

coupling the transmission cooler to the pair of hose fittings to provide for circulation of transmission fluid from said transmission case to the transmission fluid cooler through the pair of transmission fluid chambers, the transmission fluid inlet, and the transmission fluid outlet.

5. The method of claim 4, wherein the step of mounting comprises:

reusing said original equipment cooler retaining bolts to attach said fluid chambers to the transmission case;

rerouting said engine coolant to an engine of said vehicle through said water inlet and said water outlet hoses; and

connecting transmission fluid lines from said transmission fluid chambers to said transmission cooler for circulating transmission fluid thereto during operation.

6. The method of claim 5, wherein the step of reusing comprises:

removing said original equipment O-ring seals from said cooler retaining bolts;

installing O-ring seals on said cooler retaining bolts;

inserting said cooler retaining bolts into said fluid chambers in sealing engagement therewith;

rotating said fluid chambers relative to said transmission fluid lines connected to said transmission cooler; and

advancing said cooler retaining bolts in threaded engagement with said transmission case to retain said fluid chambers thereon.

7. The method of claim 5, wherein the step of rerouting comprises:

disconnecting said water inlet and water outlet hoses from said original equipment oil-to-water type transmission cooler; and

interconnecting said water inlet hose and said water outlet hose in fluid communication to deliver a return flow of engine coolant to an engine of said vehicle.

8. The method of claim 7, wherein the step of interconnecting comprises installing a hose coupling.

9. The method of claim 4, further comprising rotating said fluid chambers about said cooler retaining bolts to position the fluid ports for attachment of the hose fittings.

10. A transmission fluid cooler bypass kit for use in combination with a transmission fluid cooler for a land vehicle in replacement of an original equipment oil-to-water type transmission fluid cooler, said original equipment oil-to-water type transmission cooler in fluid communication with fluid circuits within a transmission case of said land vehicle by a pair of original equipment cooler retaining bolts, wherein each of said original equipment cooler retaining bolts include an internal fluid gallery formed therein, said transmission fluid cooler bypass kit comprising:

a pair of fluid chambers configured and dimensioned to receive said original equipment cooler retaining bolts therein for rotation with respect to the transmission case during mounting thereto, wherein

said pair of fluid chambers each comprise

a chamber member with first end and second ends, the first end configured and dimensioned to sealingly engage the transmission case, and the second end configured and dimensioned to rotatably and sealingly engage the retaining bolt,

a central, internal bore extending through said chamber member for receiving said retaining bolt and providing a fluid path,

a transverse opening through said chamber member disposed between the first and second ends communicating with said internal bore, and

a hose connection cooperating with said opening, and

each of said pair of chambers is rotatable about each retaining bolt respectively in order to position said hose connection in functional alignment with transmission fluid lines during installation of a transmission cooler;

a plurality of seals for installation on the original equipment cooler retaining bolts; and

a plurality of hoses and hose fittings configured to connect said hose barbs to a transmission oil cooler disposed remotely from said chambers.

11. The transmission fluid cooler bypass kit of claim 10, wherein said pair of fluid chambers each include an internal bore defining a fluid reservoir wherein the original equipment cooler retaining bolts are installed.

12. The transmission fluid cooler bypass kit of claim 10, wherein said fluid chambers are rotatable about the retaining bolts and said hose fittings are sized and configured so as to prevent crimping of transmission fluid lines attached thereto when said transmissions lines are attached in fluid communication with said transmission fluid cooler.

13. The transmission fluid cooler bypass kit of claim 10, wherein said plurality of hoses and hose fittings comprises:

a pair of hose fittings sized and configured to mount to said hose connections on the fluid chambers, wherein one of the pair of hose fittings provides a transmission fluid outlet for facilitating the transfer of a transmission fluid from one of said pair of fluid chambers to a transmission fluid cooler, and another of the pair of hose fittings provides a transmission fluid inlet for facilitating the transfer of a transmission fluid from the transmission fluid cooler to said other of said pair of fluid chambers;

at least one hose coupling for interconnection of transmission cooler water inlet and water outlet hoses to return engine coolant to an engine of said vehicle; and

a plurality of hose clamps for attachment of water inlet and said water outlet hoses to said hose coupling.

14. The transmission fluid cooler bypass kit of claim 10, wherein each of said pair of fluid chambers is rotatable through 360°

about each retaining bolt, respectively.