Gas generator

• US 8,469,398 B2
• Filed: 04/18/2011
• Issued: 06/25/2013
• Est. Priority Date: 04/19/2010
• Status: Active Grant

• Current Assignee: Daicel Chemical Industries Limited (Daicel Corporation)
• Original Assignee: Daicel Chemical Industries Limited (Daicel Corporation)
• Inventors: Numoto, Kenji
• Primary Examiner(s): Rocca, Joseph
• Assistant Examiner(s): ENGLISH, JAMES A
• Application Number:
  US13/088,483
• Publication Number:
  US 20110254254A1
• Time in Patent Office: 799 Days
• Field of Search: 102530-531, 280/736, 280/741
• US Class Current: 280/736
• CPC Class Codes: B60R 2021/26094 characterised by fluid flow controlling valves
• CPC Class Codes: B60R 2021/2633 with a plurality of inflation levels
• CPC Class Codes: B60R 2021/2642 comprising a plurality of combustion chambers or sub-chambers
• CPC Class Codes: B60R 21/263 using a variable source, e.g. plural stage or controlled output hybrid inflators B60R21/272
• CPC Class Codes: B60R 21/264 using instantaneous generation of gas, e.g. pyrotechnic B60R21/268 takes precedence

Abstract

A gas generator includes,

• • a tubular housing including, on a circumferential surface thereof, first and second gas discharge port groups, the second gas discharge port group being separated axially from the first gas discharge port group, both being closed by a seal member,
  • a first closing member having an ignition device and a second closing member, closing one end and the other end of the tubular housing, respectively,
  • opening pressures P₁ and P₂ for opening the first and second gas discharge port groups, satisfying a relationship P₁<P₂,
  • the first gas discharge port group being positioned at a center portion in the axial direction of the tubular housing or in the vicinity thereof, and the second gas discharge port group being positioned at a center portion between the first gas discharge port group and the second closing member or in the vicinity thereof, respectively.

Claims

1. A gas generator comprising:

a tubular housing having both ends closed and a gas discharge port on a circumferential surface, and forming an outer shell of the gas generator,

a first closing member having an ignition device fixed thereto and closing one end of the tubular housing, a second closing member closing another end of the tubular housing, and a partition member dividing a space between the first closing member and the second closing member,

among spaces divided by the partition member, a space that is closer to the first closing member and the ignition device, serving as a first combustion chamber charged with a first gas generating agent, a space that is closer to the second closing member, serving as a second combustion chamber charged with a second gas generating agent, the spaces satisfying a relationship where capacity of the first combustion chamber≧

capacity of the second combustion chamber,

the gas discharge port, that is formed in a side of the first combustion chamber, including at least two gas discharge port groups,

the at least two gas discharge port groups including a first gas discharge port group formed in the circumferential direction of the tubular housing and closed, from the inside, by a seal member, and a second gas discharge port group separated axially from the first gas discharge port group, formed in the circumferential direction of the tubular housing and closed, from the inside, by a seal member,

a transfer charge chamber housing being a cup-like shape and including a plurality of flame-transferring holes formed in a bottom surface thereof, the transfer charge chamber housing being provided so as to surround the ignition device, such that, upon activation of the gas generator, a pressure gradient is created in an axial direction of the housing within the first combustion chamber where a pressure at an area closer to the first closing member is higher than a pressure at an area closer to the partition member,

pressure (opening pressure P₁), that is necessary for opening the first gas discharge port group, and pressure (opening pressure P₂), that is necessary for opening the second gas discharge port group, satisfying a relationship of P₁<

P₂,

the first gas discharge port group being positioned at a center portion in the axial direction between the first closing member and the partition member, or in the vicinity thereof, and

the second gas discharge port group being positioned at a center portion in the axial direction between the first gas discharge port group and the partition member, or in the vicinity thereof.

2. A gas generator according to claim 1, wherein the opening pressure (P₁) of the first gas discharge port group and the opening pressure (P₂) of the second gas discharge port group are adjusted by any one of the following (a) to (c):

(a) The first gas discharge port group and the second gas discharge port group are closed by a same seal member and an opening diameter (d₁) of the first gas discharge port and an opening diameter (d₂) of the second gas discharge port satisfy a relationship of d₁>

d₂;

(b) The first gas discharge port group and the second gas discharge port group are closed by different seal members, a rupturing pressure (p₁) of the seal member closing the first gas discharge port group and a rupturing pressure (p₂) of the seal member closing the second gas discharge port group satisfy a relationship of p₁<

p₂; and

(c) The first gas discharge port group and the second gas discharge port group satisfy relationships of d₁>

d₂ and p₁<

p₂.

3. A gas generator according to claim 1, wherein

the ignition device in the first combustion chamber includes an igniter fixed to the first closing member, and a transfer charge charged in the transfer charge chamber housing,

the plurality of flame-transferring holes are also formed in a peripheral surface of the transfer charge chamber housing,

the transfer charge chamber housing is fixed such that the transfer charge chamber housing covers the igniter from an interior of the tubular housing, and

a length (L₁) from a surface of the first closing member to the bottom surface of the transfer charge chamber housing and a distance (L₃) between the first closing member and the partition member in the axial direction of the housing satisfy a relationship of L₁<

0.4L₃.