Optical connection system with plug having optical turn

• US 8,469,610 B2
• Filed: 01/18/2011
• Issued: 06/25/2013
• Est. Priority Date: 01/18/2011
• Status: Active Grant

• Current Assignee: Avago Technologies International Sales Pte Limited (Broadcom, Inc.)
• Original Assignee: Avago Technologies General IP PTE Limited (Broadcom, Inc.)
• Inventors: Shao, Bing, Chan, Seng-Kum, Chen, Ye
• Primary Examiner(s): PEACE, RHONDA S
• Application Number:
  US13/008,140
• Publication Number:
  US 20120183256A1
• Time in Patent Office: 889 Days
• Field of Search: 385/79, 385/93
• US Class Current: 385/93
• CPC Class Codes: G02B 6/3652 the additional structures being prepositioning mounting areas, allowing only movement in one dimension, e.g. grooves, trenches or vias in the microbench surface, i.e. self aligning supporting carriers
• CPC Class Codes: G02B 6/4206 Optical features G02B6/4207, G02B6/421 take precedence
• CPC Class Codes: G02B 6/4214 the intermediate optical element having redirecting reflective means, e.g. mirrors, prisms for deflecting the radiation from horizontal to down- or upward direction toward a device G02B6/4246 takes precedence
• CPC Class Codes: G02B 6/4246 Bidirectionally operating package structures
• CPC Class Codes: G02B 6/4249 comprising arrays of active devices and fibres
• CPC Class Codes: G02B 6/4292 the light guide being disconnectable from the opto-electronic element, e.g. mutually self aligning arrangements

Abstract

A connection system and method in which, when a plug portion is mated with a receptacle portion, a reflector in the plug portion can redirect optical signals between an end of an optical fiber in the plug portion and an opto-electronic device, such as a light source or light receiver, in the receptacle portion.

Claims

1. A connection system, comprising:

a plug portion comprising a plug optical port region, a plug body, an end of a optical fiber, and a reflector, the reflector disposed between an end of the optical fiber and the plug optical port region, the reflector oriented to redirect light between a fiber optical axis of the optical fiber and a plug optical port axis in the plug optical port region; and

a receptacle portion comprising a receptacle optical port region, a receptacle body, and at least one opto-electronic signal communication device, the opto-electronic signal communication device having a device optical axis, the device optical axis aligned with the plug optical port axis when the plug portion and receptacle portion are in a mated position and the plug optical port region is adjacent the receptacle optical port region, wherein a planar surface of the receptacle body adjacent the opto-electronic signal communication device defines the receptacle optical port region, and the device optical axis intersects the planar surface at an oblique angle.

2. The connection system claimed in claim 1, wherein a planar surface of the plug body defines the plug optical port region, and the planar surface of the plug body abuts the planar surface of the receptacle body when the plug portion and receptacle portion are in a mated position.

3. The connection system claimed in claim 2, wherein the plug portion is received in the receptacle portion along a mating axis, the mating axis is parallel to the fiber optical axis, the planar surface of the plug body is offset from the mating axis by a non-zero plug surface angle, and the planar surface of the receptacle body is offset from the mating axis by receptacle surface angle complementary to the plug surface angle.

4. The connection system claimed in claim 3, wherein:

the planar surface of the receptacle body is a wall of a recess in the receptacle body; and

the planar surface of the plug body is a wall of a tongue of the plug body, and the tongue is received in the recess of the receptacle body when the plug portion and receptacle portion are in a mated position.

5. The connection system claimed in claim 1, wherein the reflector comprises a total internal reflection (TIR) element.

6. The connection system claimed in claim 1, wherein the reflector is oriented to redirect the light at an angle of 90 degrees.

7. The connection system claimed in claim 1, wherein the receptacle portion comprises a substrate, the opto-electronic signal communication device is mounted on the substrate, and the receptacle body is mounted on the substrate.

8. The connection system claimed in claim 7, wherein the receptacle body is mounted on a top surface of the substrate, and the bottom surface of the substrate includes an array of electrical contacts.

9. A connection system, comprising:

a plug portion comprising a plug optical port region, a plug body, an end of a transmit optical fiber, an end of a receive optical fiber, and a reflector, the reflector disposed between the end of the transmit optical fiber and the plug optical port region and between the end of the receive optical fiber and the plug optical port region, the reflector oriented to redirect light between a transmit fiber optical axis of the transmit optical fiber and a plug optical port transmit axis in the plug optical port region and to redirect light between a receive fiber optical axis of the receive optical fiber and a plug optical port receive axis in the plug optical port region; and

a receptacle portion comprising a substrate, a receptacle body mounted on the substrate, an opto-electronic light source mounted on the substrate and having a light source optical axis, an opto-electronic light receiver mounted on the substrate and having a light receiver optical axis, and a receptacle optical port region defined by a planar surface of the receptacle body adjacent the opto-electronic light source and opto-electronic light receiver, the light source optical axis and the light receiver optical axis intersecting the planar surface of the receptacle body at an oblique angle, the light source optical axis aligned with the plug optical port transmit axis and the light receiver optical axis aligned with the plug optical port receive axis when the plug portion and receptacle portion are in a mated position and the planar surface of the plug body abuts the planar surface of the receptacle body.

10. A method for using a connection system comprising a plug portion and a receptacle portion, the plug portion comprising a plug optical port region, a plug body, an end of a optical fiber, and a reflector, the reflector disposed between the end of the optical fiber and the plug optical port region, the receptacle portion comprising a receptacle optical port region, a receptacle body, and at least one opto-electronic signal communication device, the method comprising:

moving one of the plug portion and the receptacle portion into a mated position with the other of the plug portion and the receptacle portion, a device optical axis of the opto-electronic signal communication device aligned with a plug optical port axis of the plug portion when the plug portion and receptacle portion are in the mated position; and

the reflector redirecting light between a fiber optical axis of the optical fiber and the plug optical port axis, wherein the light is transmitted along the device optical axis at an oblique angle through a planar surface of the receptacle body adjacent the opto-electronic signal communication device that defines the receptacle optical port region.

11. The method claimed in claim 10, wherein a planar surface of the plug body defines the plug optical port region, and moving one of the plug portion and the receptacle portion into a mated position with the other of the plug portion and the receptacle portion comprises moving one of the plug portion and the receptacle portion with respect to the other of the plug portion until the planar surface of the plug body abuts the planar surface of the receptacle body.

12. The method claimed in claim 11, wherein moving one of the plug portion and the receptacle portion into a mated position with the other of the plug portion and the receptacle portion comprises moving one of the plug portion and the receptacle portion with respect to the other of the plug portion and the receptacle portion along a mating axis parallel to the fiber optical axis while one of the planar surface of the plug body and the planar surface of the receptacle body approaches the other of the planar surface of the plug body and the planar surface of the receptacle body at a non-zero angle with respect to the mating axis.

13. The method claimed in claim 10, wherein moving one of the plug portion and the receptacle portion into a mated position with the other of the plug portion and the receptacle portion comprises moving one of the plug portion and the receptacle portion with respect to the other of the plug portion and the receptacle portion until a tongue extending from the plug body is received in a recess in the receptacle body.

14. The method claimed in claim 10, wherein the reflector redirecting light between a fiber optical axis of the optical fiber and the plug optical port axis comprises a total internal reflection (TIR) element redirecting the light.

15. The method claimed in claim 10, wherein the reflector redirecting light between a fiber optical axis of the optical fiber and the plug optical port axis comprises the reflector redirecting the light at an angle of 90 degrees.

16. The method claimed in claim 10, wherein the optical fiber is a transmit optical fiber, the plug portion further comprises an end of a receive optical fiber, the opto-electronic signal communication device comprises an opto-electronic light source, and the receptacle portion further comprises an opto-electronic light receiver, the reflector redirects light emitted by the opto-electronic light source along a light source optical axis into an end of the transmit optical fiber, and the reflector redirects light emitted from the end of the receive optical fiber into the opto-electronic light receiver along the light receiver optical axis.

17. The method claimed in claim 16, wherein the reflector redirects light emitted by the opto-electronic light source through a planar surface of the receptacle body defining the plug optical port region along a light source optical axis oriented at an oblique angle with respect to the planar surface of the receptacle body, and the reflector redirects light emitted from an end of the receive optical fiber through the planar surface of the receptacle body defining the receptacle optical port region along a light receiver optical axis oriented at an oblique angle with respect to the planar surface of the receptacle body.

18. The method claimed in claim 16, further comprising:

communicating electrical signals among the opto-electronic light source, an integrated circuit device of the receptacle portion, and an array of electrical contacts of the receptacle portion; and

communicating electrical signals among the opto-electronic light receiver, the integrated circuit device of the receptacle portion, and the array of electrical contacts of the receptacle portion.