Heated laminated glass pane having an improved vision comfort

• US 8,471,177 B2
• Filed: 06/29/2006
• Issued: 06/25/2013
• Est. Priority Date: 06/30/2005
• Status: Active Grant

• Current Assignee: Saint-Gobain Glass France (Compagnie De Saint-Gobain)
• Original Assignee: Saint-Gobain Glass France (Compagnie De Saint-Gobain)
• Inventors: Chaussade, Pierre, Goffin, Guillaume, Legois, Vincent
• Primary Examiner(s): PELHAM, JOSEPH MOORE
• Application Number:
  US11/994,131
• Publication Number:
  US 20080318011A1
• Time in Patent Office: 2,553 Days
• Field of Search: 219/203, 219/219, 219/497, 219/522, 219/528, 219/529, 219/536, 219/543
• US Class Current: 219/203
• CPC Class Codes: B32B 17/10045 with at least one intermediate layer consisting of a glass sheet
• CPC Class Codes: B32B 17/10137 Chemical strengthening
• CPC Class Codes: B32B 17/10174 Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
• CPC Class Codes: B32B 17/10293 Edge features, e.g. inserts or holes
• CPC Class Codes: B32B 17/10761 containing vinyl acetal
• CPC Class Codes: B32B 17/1077 containing polyurethane
• CPC Class Codes: H05B 2203/013 Heaters using resistive films or coatings
• CPC Class Codes: H05B 2203/017 Manufacturing methods or apparatus for heaters
• CPC Class Codes: H05B 3/86 the heating conductors being embedded in the transparent or reflecting material H05B3/845 takes precedence
• CPC Class Codes: Y10T 156/1039 Surface deformation only of sandwich or lamina [e.g., embossed panels]
• CPC Class Codes: Y10T 428/24926 including ceramic, glass, porcelain or quartz layer

Abstract

A laminated heated glazing including at least two superposed transparent and mechanically strong substrate panes with interposition of an interlayer made of a transparent plastic between two adjacent panes. The glazing further includes, in its thickness or on the surface, at least one thin transparent conductive film that extends over at least part of the glazing, the film or films being heated for deicing and/or demisting by Joule effect, at least one film having flow separation lines formed by etching to guide current from one band to the other. The width of the flow separation lines is small enough for them to be invisible to the naked eye in the laminated heated glazing.

Claims

1. A laminated heated glazing comprising:

at least two superposed transparent substrate panes with an interlayer made of a transparent plastic interposed between two adjacent panes;

at least one thin transparent conductive film that continuously extends over at least part of the glazing and disposed on an inside of or on an outer surface of the glazing, the at least one film being heated for deicing and/or demisting by a Joule effect;

a plurality of elongated current leads, each of the current leads being formed of a conductive material and disposed across from each other on a periphery of the glazing and connected to a current source external to the glazing, at least a portion along a length of a first current lead of the plurality of current leads being non-parallel to a least a portion along a length of a second current lead of the plurality of current leads;

a heating area disposed between two of the current leads in a single-phase current supply, or three heating areas disposed between the current leads in a three-phase current supply; and

flow separation lines etched in the film connecting the current leads to each other to guide current from one current lead to another,

wherein a width of the flow separation lines is small enough for the flow separation lines to be invisible to the naked eye in the laminated heated glazing, and

wherein the flow separation lines have an arcuate portion between the non-parallel portions of the first and second current leads facing each other, the flow separation lines having the arcuate portion are configured to prevent cold spots in sharp corners of the glazing due to the non-parallel current leads.

2. The heated glazing as claimed in claim 1, wherein the flow separation lines each have a width of 0.1 to 0.2 mm.

3. The heated glazing as claimed in claim 1, wherein the flow separation lines extend to a depth reaching the subadjacent film.

4. The heated glazing as claimed in claim 1, wherein the flow separation lines are continuous.

5. The heated glazing as claimed in claim 1, wherein the at least one thin film including flow separation lines is a demisting film.

6. The heated glazing as claimed in claim 1, wherein the flow separation lines are substantially parallel to each other and are joined at substantially right angles to the respective two current leads.

7. The heated glazing as claimed in claim 1,

wherein the current supply is a three-phase supply, and

wherein the three heating areas are bounded by two phase separation lines that are drawn approximately parallel to the flow separation lines and having a depth extending to the subjacent film and having a width of 1 to 2 mm, the current leads arranged in a star connection or a delta connection.

8. The glazing as claimed in claim 1, wherein the thin conductive film is a film of tin oxide or a film of tin-doped indium oxide or a film of fluorine-doped tin oxide, each of the films having a thickness of 50 to 500 nanometers, or a silver or gold film having a thickness of 50 to 200 nanometers.

9. The glazing as claimed in claim 1, wherein the thin conductive film is enclosed on a periphery thereof by an enclosing line, the line enclosing the current leads and having a depth extending to the subjacent film.

10. The glazing as claimed in claim 1,

wherein the glazing is configured to be a side or front window of an aircraft cockpit, and

wherein the laminated glazing comprises:

the at least two panes configured to be fixed in a rebate of the aircraft and bonded together via the interlayer made of the transparent plastic,

at least a third pane that is configured not to be fixed to the rebate and is linked to the structural glass pane that is configured to face toward the outside via a second interlayer made of plastic, and

the at least one thin conductive film placed within the inside of the glazing.

11. The glazing as claimed in claim 1, wherein the current leads with a thin conductive film are placed between the layers of the glazing.

12. The heated glazing as claimed in claim 1, wherein in the case of the three-phase current supply, the glazing includes phase separation lines separating an area of one phase of current from an adjacent area of another phase of current, the phase separation lines having a width thicker than the width of the flow separation lines so as to prevent a short circuit between two adjacent phases.

17. The heated glazing as claimed in claim 9, wherein the enclosing line is formed by etching and has a width of 1 to 4 mm.

13. A process for fabrication of a glazing, the process comprising:

joining an assembly of at least two transparent substrate panes together with respective transparent plastic interlayers interposed between the panes;

applying at least one thin transparent conductive film having flow separation lines and a plurality of elongated current leads on at least one of the panes, each of the current leads being formed of a conductive material and the thin transparent conductive film being continuous and disposed on an inside or on an outer surface of the glazing and configured to be heated for deicing and/or demisting by a Joule effect; and

forming the flow separation lines within a continuous portion of the film by ablation using a YAG laser, or a Nd;

YAG pulsed laser of 1064 nm wavelength, of 20 W pump power and peak power ranging from 2.8 to 110 kW to connect the current leads to each other, the flow separation lines having a width small enough to be invisible to the naked eye,

wherein, at least a portion along a length of a first current lead of the plurality of current leads being non-parallel to a least a portion along a length of a second current lead of the plurality of current leads,

wherein the flow separation lines are substantially parallel to each other and are joined at substantially right angles to the respective two current leads, and

wherein the flow separation lines being curved between the non-parallel portions of the first and second current leads facing each other, the curved flow separation lines preventing cold spots in sharp corners of the glazing due to the non-parallel current leads.

14. The process as claimed in claim 13, wherein a line defining a periphery of the conductive film and, in a case of a three-phase current supply, phase separation lines, are formed simultaneously with the flow separation lines.

15. The process as claimed in claim 13, wherein the thin conductive film is a film of tin oxide or a film of tin-doped indium oxide or a film of fluorine-doped tin oxide, each of the films having a thickness of 50 to 500 nanometers, or a silver or gold film having a thickness of 50 to 200 nanometers.

16. The process as claimed in claim 13, wherein the thin conductive film is enclosed on a periphery thereof by a line etched into the film, the line enclosing the current leads and having a depth extending to the subjacent film.

18. A laminated heated glazing comprising:

at least two superposed transparent substrate panes with an interlayer made of a transparent plastic interposed between two adjacent panes;

at least one thin transparent conductive film that continuously extends over at least part of the glazing and disposed on an inside of or on an outer surface of the glazing, the at least one film being heated for deicing and/or demisting by a Joule effect;

a plurality of elongated current leads, each of the current leads being formed of a conductive material and disposed across from each other on a periphery of the glazing and connected to a current source external to the glazing, at least a portion along a length of a first current lead of the plurality of current leads being non-parallel to a least a portion along a length of a second current lead of the plurality of current leads;

a heating area disposed between two of the current leads in a single-phase current supply, or three heating areas disposed between the current leads in a three-phase current supply; and

flow separation lines etched in the film connecting the current leads to each other to guide current from one current lead to another,

wherein a width of the flow separation lines is small enough for the flow separation lines to be invisible to the naked eye in the laminated heated glazing, and

wherein the flow separation lines are curved between the non-parallel portions of the first and second current leads such that the flow separation lines are substantially parallel to each other and are joined at substantially right angles to the respective two current leads, the curved flow separation lines preventing cold spots in sharp corners of the glazing due to the non-parallel current leads.