System and method for closed loop monitoring of monopolar electrosurgical apparatus

• US 8,475,447 B2
• Filed: 08/23/2012
• Issued: 07/02/2013
• Est. Priority Date: 01/24/2006
• Status: Active Grant

• Current Assignee: Covidien AG (Medtronic Plc)
• Original Assignee: Covidien AG (Medtronic Plc)
• Inventors: Orszulak, James H., Wham, Robert H.
• Primary Examiner(s): Dvorak, Linda
• Assistant Examiner(s): SCOTT, AMANDA L
• Application Number:
  US13/592,523
• Publication Number:
  US 20120316555A1
• Time in Patent Office: 313 Days
• Field of Search: 606 32- 35, 606 37- 40
• US Class Current: 606/34
• CPC Class Codes: A61B 18/12 by passing a current through the tissue to be heated, e.g. high-frequency current
• CPC Class Codes: A61B 18/1206 Generators therefor
• CPC Class Codes: A61B 18/1442 Probes having pivoting end effectors, e.g. forceps
• CPC Class Codes: A61B 2017/00026 Conductivity or impedance, e.g. of tissue
• CPC Class Codes: A61B 2017/00137 Details of operation mode
• CPC Class Codes: A61B 2018/00589 Coagulation
• CPC Class Codes: A61B 2018/00642 with feedback, i.e. closed loop control
• CPC Class Codes: A61B 2018/00702 Power or energy
• CPC Class Codes: A61B 2018/00726 Duty cycle
• CPC Class Codes: A61B 2018/00773 Sensed parameters
• CPC Class Codes: A61B 2018/00791 Temperature
• CPC Class Codes: A61B 2018/00827 Current
• CPC Class Codes: A61B 2018/00869 Phase
• CPC Class Codes: A61B 2018/00875 Resistance or impedance
• CPC Class Codes: A61B 2018/00892 Voltage

Abstract

An electrosurgical system is disclosed comprising a generator configured to electrosurgical coagulation waveforms. The generator includes a closed loop control system for controlling the electrosurgical coagulation waveforms. The closed loop control system includes a sensor configured to sense a tissue property and/or an energy property and to transmit the tissue property and/or the energy property as one or more sensor signals having an amplitude. The control system also includes a gain controller configured to process the at least one sensor signal to reduce the amplitude of the sensor signals and to obtain a signal to noise ratio of the at sensor signals within a predetermine range. A microprocessor coupled to the generator and is configured to adjust the electrosurgical coagulation waveforms as a function of the sensor signals.

Claims

1. An electrosurgical generator configured to generate at least one electrosurgical waveform, the electrosurgical generator comprising:

a sensor configured to sense at least one of a tissue property or an energy property and to generate a sensor signal having an amplitude, the sensor signal being indicative of the at least one tissue property or energy property;

a gain controller configured to reduce the amplitude of the sensor signal and to obtain a signal-to-noise ratio of the sensor signal within a predetermine range; and

a microprocessor coupled to the generator and configured to adjust the at least one electrosurgical waveform as a function of the sensor signal.

2. The electrosurgical generator according to claim 1, wherein the gain controller includes an anti-alias filter configured to substantially block a harmonic radio frequency of the at least one electrosurgical waveform from contributing errors to processing performed by the microprocessor.

3. The electrosurgical generator according to claim 1, wherein the gain controller is further configured to process a variable DC level control signal to generate a gain control signal.

4. The electrosurgical generator according to claim 3, wherein the gain controller includes a multiplier configured to generate a multiplied signal as a function of the gain control signal.

5. The electrosurgical generator according to claim 4, wherein the gain controller further includes a summer configured to generate a difference signal as a function of the multiplied signal and the sensor signal.

6. The electrosurgical generator according to claim 4, wherein the gain controller further includes an operational amplifier configured to amplify the difference signal to normalize the sensor signal independent of the amplitude thereof.

7. The electrosurgical generator according to claim 6, wherein the gain controller further includes an input limiter to provide surge protection for the operational amplifier.

8. The electrosurgical generator according to claim 3, wherein the gain controller further includes a scaler control configured to scale the amplitude of the sensor signal and to generate a scaled sensor signal.

9. The electrosurgical generator according to claim 8, wherein the multiplier multiplies the scaled sensor signal and the gain control signal to normalize the sensor signal independent of the amplitude thereof.

10. The electrosurgical generator according to claim 1, wherein the microprocessor includes a buffer sized to store an integer multiple of a repetition rate of the sensor signal.

11. A method comprising:

generating at least one electrosurgical waveform;

sensing at least one energy property of the at least one electrosurgical waveform;

generating a sensor signal having an amplitude, the sensor signal being indicative of the at least one energy property;

processing the sensor signal to reduce the amplitude of the sensor signal and to obtain a signal-to-noise ratio of the sensor signal within a predetermine range; and

adjusting the at least one electrosurgical waveform as a function of the sensor signal.

12. The method according to claim 11, further comprising blocking a harmonic radio frequency of the at least one electrosurgical waveform from contributing errors to processing performed by the microprocessor.

13. The method according to claim 11, further comprising processing a variable DC level control signal to generate a gain control signal.

14. The method according to claim 13, further comprising generating a multiplied signal as a function of the gain control signal.

15. The method according to claim 14, further comprising generating a difference signal as a function of the multiplied signal and the sensor signal.

16. The method according to claim 15, further comprising amplifying the difference signal to normalize the sensor signal independent of the amplitude thereof.

17. The method according to claim 13, further comprising scaling the amplitude of the sensor signal and generate a scaled sensor signal.

18. The method according to claim 17, further comprising multiplying the scaled sensor signal and the gain control signal to normalize the sensor signal independent of the amplitude thereof.