Multi-sleeved surgical ultrasonic vibrating tool suited for phacoemulsification in a manner that prevents thermal injury to ocular tissue

• US 8,475,480 B2
• Filed: 01/04/2011
• Issued: 07/02/2013
• Est. Priority Date: 01/04/2011
• Status: Active Grant

• Current Assignee: Alcon Research, LLC (Alcon Incorporated)
• Original Assignee: Alcon Research Limited (Nestle SA)
• Inventors: Mackool, Richard James
• Primary Examiner(s): Severson, Ryan
• Assistant Examiner(s): FISHBACK, ASHLEY LAUREN
• Application Number:
  US12/984,008
• Publication Number:
  US 20120172786A1
• Time in Patent Office: 910 Days
• Field of Search: 433/81, 433/82, 433/84, 433/86, 433/102, 433/119, 604/19, 604/22, 604/35, 604/48, 604/93.01, 604/96.01, 604/272, 606/107, 606/161, 606166-170
• US Class Current: 606/169
• CPC Class Codes: A61B 2018/00029 open
• CPC Class Codes: A61F 9/00745 using mechanical vibrations, e.g. ultrasonic
• CPC Class Codes: A61M 1/85 with gas or fluid supply means, e.g. for supplying rinsing fluids or anticoagulants for negative pressure wound therapy A61M1/92, A61M1/94; combined with tracheal tubes A61M16/0463; dental instruments with combined rinsing and aspirating A61C17/0208

Abstract

A multi-sleeve handpiece for performing phacoemulsification with a vibratory, ported needle and for cooling an exterior of an incision. The vibratory, ported needle breaks up and aspirates broken eye tissue. The handpiece has at least one inner sleeve that guides irrigation fluid to the eye and/or reduces friction between the vibrating tool and the surrounding rigid sleeve or tissues. The handpiece has an outer, cooling sleeve that is concentric with the inner sleeve and the needle and whose distal end has peak and valley formations. The cooling sleeve is collapsible to engage incision tissue with the peak formations and allow the cooling fluid to flow across the valley formations to cool the tissue via heat transfer.

Claims

1. A multi-sleeved surgical vibrating tool suited for performing phacoemulsification through an incision and for preventing thermal injury otherwise caused by friction and heat generation from the tool, comprising:

a surgical handpiece of the multi-sleeved surgical vibrating tool, the surgical handpiece being configured to perform phacoemulsification, the surgical handpiece including a hollow, vibratory needle that includes a shaft that terminates distally into a ported tip, and a driver that drives the vibratory needle to effect oscillatory vibratory motion; and

a plurality of concentric sleeves each of different diameter from each other and also concentric with the shaft of the hollow, vibratory needle, the plurality of concentric sleeves including an inner sleeve and an outer sleeve, the outer sleeve being configured to guide fluid to exit the outer sleeve to prevent thermal injury to tissue otherwise caused by friction and heat generation from driving of the vibratory needle, a distal end of the inner sleeve being arranged to protrude longitudinally further than a distal end of the outer sleeve so as to be closer longitudinally to a distal end of the needle than is the distal end of the outer sleeve as the fluid exits the outer sleeve, the distal end of the outer sleeve defining a pattern of peak and valley formations that permit the fluid to exit the outer sleeve via the valley formations.

2. The tool of claim 1, wherein the concentric sleeves include a middle sleeve located spatially between the inner sleeve and the outer sleeve, the needle and the inner sleeve being spaced apart from each other to define therebetween an inner passage, the inner and middle sleeves being spaced apart from each other to define therebetween a middle passage, the middle and outer sleeves being spaced apart from each other to define therebetween an outer passage, the surgical handpiece being configured to deliver fluid to at least one of the middle and outer passages to allow the outer passage to guide the fluid to exit the outermost sleeve to cool the tissue.

3. The tool of claim 2, wherein the distal end of the outer sleeve has the peak and valley formations arranged so that the peak formations are further from a proximal end of the outer sleeve than are the valley formations to allow just the peak formations to abut the tissue, the outer sleeve being configured to guide the fluid to flow through the outer passage to exit by passing across the valley formations to reach the tissue and thereby prevent the thermal injury.

4. The tool of claim 1, wherein the outer sleeve is compressible in a direction of elongation of the outer sleeve.

5. The tool of claim 2, wherein at least one of the middle and outer sleeves are configured to change a direction of fluid flow through the outer passage in a region within confines of the at least one of the middle and outer sleeves at a region that neighbors the distal end of the at least one of the middle and outer sleeves.

6. The tool of claim 1, wherein the distal end of the outer sleeve is serrated or scalloped to define the peak and valley formations.

8. The tool of claim 1, wherein the inner sleeve is unattached and free to float about the needle.

9. The tool of claim 2, wherein the middle sleeve is perforated to permit fluid flow through perforations in the middle sleeve to enter the outer passage.

10. The tool of claim 2, wherein proximal ends of the middle and outer sleeves are sealed in a liquid-tight manner.

11. The tool of claim 2, wherein a distal end of the middle sleeve is arranged to protrude longitudinally further than the distal end of the outer sleeve so as to be closer longitudinally to the distal end of the needle than is the distal end of the outer sleeve as the fluid exits the outer sleeve.

12. The tool of claim 1, wherein the distal end of the outer sleeve is configured to abut tissue, the outer sleeve having recesses neighboring the distal end of the outer sleeve that are closer to the distal end of the outer sleeve than to a proximal end of the outer sleeve, the recesses being arranged so that the fluid exits via the recesses to drain along an exterior facing surface of the outer sleeve to cool the tissue that the distal end of the outer sleeve abuts.

7. A multi-sleeved surgical vibrating tool suited for performing phacoemulsification through an incision and for preventing thermal injury otherwise caused by friction and heat generation from the tool, comprising:

a surgical handpiece of the multi-sleeved surgical vibrating tool, the surgical handpiece being configured to perform phacoemulsification, the surgical handpiece including a hollow, vibratory needle that includes a shaft that terminates distally into a ported tip, and a driver that drives the vibratory needle to effect oscillatory vibratory motion; and

a plurality of concentric sleeves each of different diameter from each other and also concentric with the shaft of the hollow, vibratory needle, the plurality of concentric sleeves including an inner sleeve and an outer sleeve, the outer sleeve being configured to guide fluid to exit the outer sleeve to prevent thermal injury to tissue otherwise caused by friction and heat generation from driving of the vibratory needle, a distal end of the inner sleeve being arranged to protrude longitudinally further than a distal end of the outer sleeve so as to be closer longitudinally to a distal end of the needle than is the distal end of the outer sleeve as the fluid exits the outer sleeve, the concentric sleeves include a middle sleeve located spatially between the inner sleeve and the outer sleeve, the needle and the inner sleeve being spaced apart from each other to define therebetween an inner passage, the inner and middle sleeves being spaced apart from each other to define therebetween a middle passage, the middle and outer sleeves being spaced apart from each other to define therebetween an outer passage, the surgical handpiece being configured to deliver fluid to at least one of the middle and outer passages to allow the outer passage to guide the fluid to exit the outermost sleeve to cool the tissue the middle sleeve being more flexible and compressible than the inner sleeve.

13. A method of performing phacoemulsification through an incision and preventing thermal injury otherwise caused by friction and heat generation from a multi-sleeved surgical tool, comprising the steps of:

driving a hollow, vibratory needle of a surgical handpiece to effect oscillatory vibratory motion, the hollow, vibratory needle having a shaft that terminates distally into a ported tip, and

guiding fluid with a plurality of concentric sleeves, the concentric sleeves including an outer sleeve and an inner sleeve, the guiding including guiding the fluid with the outer sleeve to exit to effect cooling to prevent thermal injury to tissue otherwise caused by friction and heat generation from the driving of the hollow, vibratory needle, the concentric sleeves each being of a different diameter from each other and also being concentric with the shaft of the needle, a distal end of the inner sleeve being arranged to protrude longitudinally further than a distal end of the outer sleeve so that the distal end of the inner sleeve is closer longitudinally to a distal end of the needle than is the distal end of the outer sleeve as the fluid exits the outer sleeve, the distal end of the outer sleeve defining a pattern of peak and valley formations that permit the fluid to exit the outer sleeve via the valley formations.

14. The method of claim 13, wherein the concentric sleeves include a middle sleeve located spatially between the inner sleeve and the outer sleeve, the needle and the inner sleeve being spaced apart from each other to define therebetween an inner passage, the inner and middle sleeves being spaced apart from each other to define therebetween a middle passage, the middle and outer sleeves being spaced apart from each other to define therebetween an outer passage, and delivering the fluid to at least one of the middle and outer passages to allow the guiding of the fluid by the outer sleeve to flow past the distal end of the outer sleeve.

15. The method of claim 14, wherein the distal end of the outer sleeve has the peak and valley formations arranged so that the peak formations are further from a proximal end of the outer sleeve than are the valley formations so just the peak formations abut the tissue, the outer sleeve being configured to guide the fluid to flow through the outer passage to reach the tissue and to exit by passing across the valley formations to thereby prevent the thermal injury.

16. The method of claim 14, further comprising freely floating the inner sleeve and keeping the inner sleeve unattached, the middle sleeve and the outer sleeve each having a proximal end that is sealed in a liquid-tight manner.

17. The method of claim 14, wherein the guiding includes flowing the fluid through perforations in the middle sleeve.

18. The method of claim 14, further comprising changing a direction of flow of the fluid through at least one of the middle and outer passages in a region within confines of the at least one of the middle and outer passages at a region neighboring a distal end of at least one of the middle and outer sleeves.

20. The method of claim 14, wherein a distal end of the middle sleeve protrudes longitudinally further than the distal end of the outer sleeve so as to be closer longitudinally to the distal end of the needle than is the distal end of the outer sleeve as the fluid exits the outer sleeve.

21. The method of claim 14, wherein the distal end of the outer sleeve abuts the tissue, the outer sleeve having recesses neighboring the distal end of the outer sleeve that are closer to the distal end of the outer sleeve than to a proximal end of the outer sleeve, the recesses being arranged so that the fluid exits via the recesses to drain along an exterior facing surface of the outer sleeve to cool the tissue that the distal end of the outer sleeve abuts.

22. The method of claim 13, further comprising serrating or scalloping the distal end of the outer sleeve to form the peak and valley formations.

19. A multi-sleeved surgical vibrating tool suited for performing phacoemulsification through an incision and for preventing thermal injury otherwise caused by friction and heat generation from the tool, comprising:

a surgical handpiece of the multi-sleeved surgical vibrating tool, the surgical handpiece being configured to perform phacoemulsification, the surgical handpiece including a hollow, vibratory needle that includes a shaft that terminates distally into a ported tip, and a driver that drives the vibratory needle to effect oscillatory vibratory motion;

a plurality of concentric sleeves each of different diameter from each other and also concentric with the shaft of the hollow, vibratory needle, the plurality of concentric sleeves including an inner sleeve and an outer sleeve, the outer sleeve being configured to guide fluid to exit the outer sleeve to prevent thermal injury to tissue otherwise caused by friction and heat generation from driving of the vibratory needle, a distal end of the inner sleeve being arranged to protrude longitudinally further than a distal end of the outer sleeve so as to be closer longitudinally to a distal end of the needle than is the distal end of the outer sleeve as the fluid exits the outer sleeve; and

compressing the outer sleeve in a direction of elongation of the outer sleeve.

23. A method of performing phacoemulsification through an incision and preventing thermal injury otherwise caused by friction and heat generation from a multi-sleeved surgical tool, comprising the steps of:

driving a hollow, vibratory needle of a surgical handpiece to effect oscillatory vibratory motion, the hollow, vibratory needle having a shaft that terminates distally into a ported tip, and

guiding fluid with a plurality of concentric sleeves, the concentric sleeves including an outer sleeve and an inner sleeve, the guiding including guiding the fluid with the outer sleeve to exit to effect cooling to prevent thermal injury to tissue otherwise caused by friction and heat generation from the driving of the hollow, vibratory needle, the concentric sleeves each being of a different diameter from each other and also being concentric with the shaft of the needle, a distal end of the inner sleeve being arranged to protrude longitudinally further than a distal end of the outer sleeve so that the distal end of the inner sleeve is closer longitudinally to a distal end of the needle than is the distal end of the outer sleeve as the fluid exits the outer sleeve, the concentric sleeves include a middle sleeve located spatially between the inner sleeve and the outer sleeve, the needle and the inner sleeve being spaced apart from each other to define therebetween an inner passage, the inner and middle sleeves being spaced apart from each other to define therebetween a middle passage, the middle and outer sleeves being spaced apart from each other to define therebetween an outer passage, and delivering the fluid to at least one of the middle and outer passages to allow the guiding of the fluid by the outer sleeve to flow past the distal end of the outer sleeve, the middle sleeve being more flexible and compressible than the inner sleeve.