Extraction of polar lipids by a two solvent method

• US 8,475,660 B2
• Filed: 07/02/2012
• Issued: 07/02/2013
• Est. Priority Date: 04/06/2010
• Status: Expired due to Fees

• Current Assignee: Heliae Development, LLC (PT Perusahaan Perkebunan London Sumatra Indonesia Tbk)
• Original Assignee: Heliae Development, LLC (PT Perusahaan Perkebunan London Sumatra Indonesia Tbk)
• Inventors: Kale, Aniket
• Primary Examiner(s): DRODGE, JOSEPH W
• Application Number:
  US13/540,182
• Publication Number:
  US 20120277450A1
• Time in Patent Office: 365 Days
• Field of Search: 210/633, 210/634, 210/639, 210/743, 210/749, 210/774, 210/806, 210/651, 210/770, 210/787, 210/804, 435/134, 435/262, 435/267, 435/271, 435/272, 443/07, 446/05, 47/14, 554/12, 554/14, 554/20, 208/15, 208/49, 208/87, 208/133, 208/142, 203/39
• US Class Current: 210/634
• CPC Class Codes: C11B 1/10 by extracting
• CPC Class Codes: C11B 1/108 after-treatment, e.g. of miscellae

Abstract

A method for separating polar lipids from plant material, in particular, intact algal cells, using an amphipathic solvent set and a hydrophobic solvent set. Some embodiments include dewatering intact algal cells and then extracting polar lipids from the algal cells. The methods provide for single and multistep extraction processes which allow for efficient separation of algal polar lipids from a wet algal biomass while avoiding emulsification of extraction mixtures. These polar lipids are high value products which can be used as surfactants, detergents, and food additives. Neutral lipids remaining in the algal biomass after extraction of polar lipids can be used to generate renewable fuels.

Claims

1. A method of separating polar lipids and proteins from intact algal cells, comprising:

providing a wet algal biomass comprising intact algal cells which comprise water, proteins that are soluble in a mixture of an amphipathic solvent and water, and polar lipids;

dewatering the wet algal biomass by removing extracellular water to increase the solid content of the wet algal biomass to between 5% and 50% to result in a partially dewatered algal biomass comprising intact algal cells;

mixing the partially dewatered wet algal biomass with an amphipathic solvent set in a ratio of about one part amphipathic solvent set to about one part partially dewatered wet algal biomass by weight, and a hydrophobic solvent set to generate an extraction mixture comprising a heavier phase and a lighter phase, wherein the heavier phase comprises the water, amphipathic solvent set, partially dewatered wet algal biomass that comprises intact algal cells, and proteins that are soluble in a mixture of an amphipathic solvent and water, and the lighter phase comprises the hydrophobic solvent set and polar lipids;

separating the heavier phase of the extraction mixture from the lighter phase of the extraction mixture;

separating the polar lipids from the lighter phase to generate a polar lipids fraction;

separating the partially dewatered wet algal biomass from the heavier phase of the extraction mixture to generate a protein mixture comprising proteins that are soluble in a mixture of an amphipathic solvent and water, water, and the amphipathic solvent set; and

separating the proteins of the protein mixture from at least a portion of the water and amphipathic solvent to generate a protein fraction, wherein the protein mixture has a higher concentration of proteins that are soluble in a mixture of an amphipathic solvent and water than the separated partially dewatered wet algal biomass.

2. The method of claim 1 wherein dewatering is by centrifuging, filtering, settling or float fractionating.

3. The method of claim 1 wherein the amphipathic solvent set is added in an amount to adjust the polarity index of the extraction mixture to between about 6.5 to 6.7 prior to the addition of the hydrophobic solvent set.

4. The method of claim 3 wherein the hydrophobic solvent set is added in an amount to adjust the polarity index of the extraction mixture to between about 5.7-5.9 after the addition of the amphipathic solvent set.

5. The method of claim 1 wherein the amphipathic solvent set is acetone, methanol, ethanol, isopropanol, butanone, dimethyl ether, and propionaldehyde. 2-propanol, acetonitrile, t-butyl alcohol, 1-propanol, water, heavy water (D₂O), ethylene glycol, glycerin or a combination thereof.

6. The method of claim 1 wherein the hydrophobic solvent set is selected from the group consisting of propane, butane, pentane, butene, propene, naphtha, an alkane, hexane, pentane, heptane, octane, an ester, ethyl acetate, butyl acetate, a ketone, methyl ethyl ketone, methyl isobutyl ketone, an aromatic, toluene, benzene, cyclohexane, tetrahydrofuran, a haloalkane, chloroform, trichloroethylene, an ether, diethyl ether, diesel, jet fuel, gasoline and mixtures thereof.

7. The method of claim 1, wherein the heavier phase is separated from the lighter phase by decanting, membrane filtering or centrifuging.

8. The method of claim 1, wherein the wet algal biomass is separated from the mixture of algal biomass with an amphipathic solvent set, protein and water by decanting, membrane filtering or centrifuging.

9. The method of claim 1 wherein the amphipathic solvent set and water are removed from the protein mixture by evaporation or distillation.

10. The method of claim 1 further comprising recovering the amphipathic solvent set.

11. The method of claim 1 further comprising condensing and recovering the amphipathic solvent set.

12. The method of claim 1, wherein the extraction mixture is heated.

13. The method of claim 12, wherein the mixture is heated with microwaves, water, steam, or hot oil or electricity.

14. The method of claim 9, wherein the extraction mixture is heated at atmospheric pressure.

15. The method of claim 9, wherein the extraction mixture is heated in a pressurized reactor.

16. The method of claim 15, wherein the pressurized reactor is a batch or a continuous reactor.

17. The method of claim 1, wherein separating the polar lipids from the lighter phase includes evaporation or distillation.

18. The method of claim 1, further comprising recovering the hydrophobic solvent set.

19. The method of claim 1, further comprising condensing and recovering the hydrophobic solvent set.

20. A method of separating polar lipids and proteins from intact algal cells, comprising:

providing a wet algal biomass comprising intact algal cells which comprise water, proteins that are soluble in a mixture of an amphipathic solvent and water, and polar lipids;

mixing the wet algal biomass with an amphipathic solvent set in a ratio of about one part amphipathic solvent to about one part partially dewatered wet algal biomass by weight, and a hydrophobic solvent set to generate an extraction mixture comprising a heavier phase and a lighter phase, wherein the heavier phase comprises the water, amphipathic solvent set, wet algal biomass that comprises intact algal cells, and proteins that are soluble in a mixture of an amphipathic solvent and water, and the lighter phase comprises the hydrophobic solvent set and polar lipids;

separating the heavier phase of the extraction mixture from the lighter phase of the extraction mixture;

separating the polar lipids from the lighter phase to generate a polar lipids fraction;

separating the wet algal biomass from the heavier phase of the extraction mixture to generate a protein mixture comprising proteins that are soluble in a mixture of an amphipathic solvent and water, water, and amphipathic solvent set; and

separating the proteins of the protein mixture to generate a protein fraction, wherein the protein mixture has a higher concentration of proteins that are soluble in a mixture of an amphipathic solvent and water than the separated partially dewatered wet algal biomass.