Aluminum electric wire for an automobile and a method for producing the same

• US 8,476,529 B2
• Filed: 10/23/2008
• Issued: 07/02/2013
• Est. Priority Date: 10/23/2007
• Status: Active Grant

• Current Assignee: Autonetworks Technologies, Ltd. (Sumitomo Corporation), Sumitomo Electric Industries Limited (Sumitomo Corporation), Sumitomo Electric Toyama Co., Ltd. (Sumitomo Corporation), Sumitomo Wiring Systems Limited (Sumitomo Corporation)
• Original Assignee: Autonetworks Technologies, Ltd. (Sumitomo Corporation), Sumitomo Electric Industries Limited (Sumitomo Corporation), Sumitomo Electric Toyama Co., Ltd. (Sumitomo Corporation), Sumitomo Wiring Systems Limited (Sumitomo Corporation)
• Inventors: Otsuka, Yasuyuki, Yoshimura, Masanobu, Yoshimoto, Jun, Nishikawa, Taichirou, Kusakari, Misato, Maeda, Kotaro, Kimura, Masashi, Kitamura, Shinichi, Takai, Hiroaki
• Primary Examiner(s): NGUYEN, CHAU N
• Application Number:
  US12/734,282
• Publication Number:
  US 20110036614A1
• Time in Patent Office: 1,713 Days
• Field of Search: 174/126.1, 174/128.1
• US Class Current: 174/126.1
• CPC Class Codes: C22C 21/00 Alloys based on aluminium
• CPC Class Codes: C22F 1/02 in inert or controlled atmosphere or vacuum adjusting the composition of the atmosphere C21D1/76
• CPC Class Codes: C22F 1/04 of aluminium or alloys based thereon
• CPC Class Codes: H01B 1/023 Alloys based on aluminium
• CPC Class Codes: H01B 13/0016 for heat treatment
• CPC Class Codes: H01B 13/06 Insulating conductors or cables H01B13/32 takes precedence
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing

Abstract

An aluminum electric wire includes an annealing conductor that is made up of elemental wires made of an aluminum alloy containing 0.90-1.20 mass % Fe, 0.10-0.25 mass % Mg, 0.01-0.05 mass % Ti, 0.0005-0.0025 mass % B, and the balance being Al and has a tensile strength of 110 MPa or more, a breaking elongation of 15% or more, and an electric conductivity of 58% IACS or more, and an insulating material covering the conductor. The wire is produced by casting an aluminum alloy prepared by rapidly solidifying a molten aluminum alloy having the above composition, producing the wires by subjecting the alloy to plasticity processing, producing the conductor by bunching the wires, subjecting the wires or the conductor to annealing at 250° C. or higher, and then covering the conductor with the insulator.

Claims

1. An aluminum electric wire for an automobile, the electric wire comprising:

an annealed conductor made up of elemental wires made of an aluminum alloy containing 0.90 to 1.20 mass % Fe, 0.10 to 0.25 mass % Mg, 0.0005 to 0.0025 mass % B, and a balance being Al and incidental impurities; and

an insulating material covering the annealed conductor, wherein

a quantity of Al—

Fe precipitates in an area of 2400×

2600 nm in a cross section of the annealed conductor is five or more.

2. The aluminum electric wire according to claim 1, wherein the aluminum alloy further contains 0.01 to 0.05 mass % Ti.

3. The aluminum electric wire according to claim 2, wherein the annealed conductor made up of the elemental wires made of the aluminum alloy has a tensile strength of 110 MPa or more, a breaking elongation of 15% or more, and an electric conductivity of 58% IACS or more.

4. The aluminum electric wire according to claim 2, wherein the annealed conductor is compressed concentrically.

5. The aluminum electric wire according to claim 1, wherein the annealed conductor made up of the elemental wires made of the aluminum alloy has a tensile strength of 110 MPa or more, a breaking elongation of 15% or more, and an electric conductivity of 58% IACS or more.

6. The aluminum electric wire according to claim 1, wherein the annealed conductor is compressed concentrically.

7. The aluminum electric wire according to claim 1, wherein the annealed conductor is annealed by a batch-type annealing process or a continuous annealing process.