Implant with nested members and methods of use

• US 8,480,738 B2
• Filed: 04/08/2010
• Issued: 07/09/2013
• Est. Priority Date: 07/21/2006
• Status: Active Grant

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Inventors: Edie, Jason A., Cooper, Lloyd Guyton Bowers, Windham, Jerrod Bradley, Dawson, John Caleb, Walker, Don Byron II, Patterson, Barry K.
• Primary Examiner(s): HOFFMAN, MARY C
• Application Number:
  US12/756,413
• Publication Number:
  US 20100198352A1
• Time in Patent Office: 1,188 Days
• Field of Search: 623 1711- 1716, 606/90
• US Class Current: 623/17.11
• CPC Class Codes: A61F 2/44 for the spine, e.g. vertebrae, spinal discs
• CPC Class Codes: A61F 2/441 made of inflatable pockets or chambers filled with fluid, e.g. with hydrogel
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2002/30133 kidney-shaped or bean-shaped
• CPC Class Codes: A61F 2002/30156 triangular
• CPC Class Codes: A61F 2002/30398 Sliding
• CPC Class Codes: A61F 2002/30523 by means of meshing gear teeth
• CPC Class Codes: A61F 2002/3055 for adjusting length
• CPC Class Codes: A61F 2002/30579 with mechanically expandable devices, e.g. fixation devices
• CPC Class Codes: A61F 2002/30601 telescopic
• CPC Class Codes: A61F 2002/30841 Sharp anchoring protrusions for impaction into the bone, e.g. sharp pins, spikes
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2230/0015 Kidney-shaped, e.g. bean-shaped
• CPC Class Codes: A61F 2230/0023 triangular

Abstract

Vertebral implants that may be movable between collapsed and expanded orientations to space apart first and second vertebral members. The implants may include first and second contact surfaces to contact against the vertebral members. The implants may include nested struts. The implants may have a first height measured between the contact surfaces in the collapsed orientation with a first amount of overlap in the struts. The implants may have a second height in the expanded orientation with a lesser amount of overlap in the struts.

Claims

1. An implant movable between collapsed and expanded orientations to space apart first and second vertebral members, the implant comprising:

a first contact surface to contact against the first vertebral member;

a second contact surface to contact against the second vertebral member;

an outer wall extending between the first and second contact surfaces and comprising a plurality of separate outer wall sections positioned in a nested arrangement;

at least one strut formed within each outer wall section, each of the at least one strut is at least partially separated from the outer wall and the at least one strut has a telescoping configuration such that the struts are configured to move between extended arrangement and in a nested arrangement; and

an enclosed inner chamber positioned within the outer wall and formed by each of the struts positioned in the nested arrangement;

in the collapsed orientation, the implant having a first height measured between the contact surfaces and having a greater amount of overlap in the plurality of separate outer wall sections and a greater amount of overlap of the struts;

in the expanded orientation, the implant having a greater second height measured between the contact surfaces and having a lesser amount of overlap in the plurality of separate outer wall sections and a lesser amount of overlap of the struts;

the enclosed inner chamber being sealed to contain the fluid in both the collapsed and expanded orientations.

2. The implant of claim 1, wherein the inner chamber extends between the first and second contact surfaces.

3. The implant of claim 1, wherein undersides of the first and second contact surfaces form portions of the inner chamber.

4. The implant of claim 1, wherein the inner chamber is spaced at least partially away from the outer wall.

5. The implant of claim 1, wherein the outer wall includes a triple ply in the collapsed orientation.

6. The implant of claim 1, further comprising a conduit that extends through a port in the outer wall and into the inner chamber.

7. The implant of claim 1, wherein the outer wall includes a non-circular shape to prevent rotation of the outer wall sections when the implant moves between the collapsed and expanded orientations.

8. An implant movable between collapsed and expanded orientations to space apart first and second vertebral members, the implant comprising:

a first contact surface to contact against the first vertebral member;

a second contact surface to contact against the second vertebral member;

an outer wall extending between the first and second contact surfaces;

an enclosed chamber positioned within the outer wall and formed by a plurality of nested struts, each of the plurality of nested struts being at least partially separated from the outer wall sections such that have telescoping configuration such that the struts are configured to move between extended arrangement and in a nested arrangement;

an interior space formed between the outer wall and the inner chamber;

the implant having a first height measured between the contact surfaces in the collapsed orientation with a first amount of overlap in the plurality of struts and a second height in the expanded orientation with a lesser amount of overlap in the plurality of separate struts.

9. The implant of claim 8, wherein the enclosed chamber is sealed to contain a substance in the expanded orientation.

10. The implant of claim 9, wherein the enclosed chamber is sealed to contain a substance in the collapsed orientation.

11. The implant of claim 8, wherein the outer wall includes a plurality of separate outer wall sections positioned in a nested arrangement.

12. The implant of claim 11, wherein a first one of the outer wall sections extends outward from the first contact surface and a second one of the outer wall sections extends outward from the second contact surface.

13. The implant of claim 8, wherein the interior space is divided into a first section on a first side of the enclosed chamber and a second section on a second side of the enclosed chamber.

14. The implant of claim 8, wherein the interior space is enclosed within the outer wall.

15. An implant movable between collapsed and expanded orientations to space apart first and second vertebral members, the implant comprising:

a first member with a first contact surface to contact against the first vertebral member, a first outer sidewall, and a first interior strut being at least partially spaced away from the first outer sidewall;

a second member with a second contact surface to contact against the second vertebral member, a second outer sidewall, and a second interior strut being at least partially spaced away from the second outer sidewall;

an intermediate member including a third outer sidewall and a third strut being at least partially spaced away from the third outer sidewall;

the members positioned together such that the struts are in a telescoping nested arrangement forming a sealed chamber, the members movable between the collapsed orientation having a first height measured between the contact surfaces and having a first amount of overlap in the struts and the expanded orientation with a greater second height and a lesser amount of overlap in the struts.

16. The implant of claim 15, wherein the intermediate member is nested together with the first and second outer sidewalls.

17. The implant of claim 15, wherein the members have non-circular shapes to prevent rotation as the members move between the collapsed and expanded orientations.

18. The implant of claim 15, further comprising a conduit that extends through one of the first and second outer sidewalls and into the chamber.

19. The implant of claim 15, further comprising an interior space positioned laterally between the struts and the first and second outer sidewalls and longitudinally between the first and second contact surfaces.

20. The implant of claim 19, wherein a first portion of the interior space is positioned laterally on opposing sides of the struts.