Electromagnetic actuator

• US 8,482,174 B2
• Filed: 05/26/2011
• Issued: 07/09/2013
• Est. Priority Date: 05/26/2011
• Status: Active Grant

• Current Assignee: Calnetix Technologies, LLC (General Electric Company)
• Original Assignee: Calnetix Technologies, LLC (General Electric Company)
• Inventors: Filatov, Alexei V.
• Primary Examiner(s): Nguyen, Tran
• Assistant Examiner(s): SCHEUERMANN, DAVID W
• Application Number:
  US13/116,991
• Publication Number:
  US 20120299422A1
• Time in Patent Office: 775 Days
• Field of Search: 310/90.5, 310/181
• US Class Current: 310/90.5
• CPC Class Codes: F16C 2360/44 Centrifugal pumps
• CPC Class Codes: F16C 2380/26 Dynamo-electric machines or combinations therewith, e.g. electro-motors and generators
• CPC Class Codes: F16C 32/0446 Determination of the actual position of the moving member, e.g. details of sensors
• CPC Class Codes: F16C 32/0465 with permanent magnets provided in the magnetic circuit of the electromagnets
• CPC Class Codes: F16C 32/0485 with active support of three degrees of freedom
• CPC Class Codes: F16C 32/0491 with electromagnets acting in axial and radial direction, e.g. with conical magnets
• CPC Class Codes: H02K 7/09 with magnetic bearings

Abstract

A body is equipped with magnetically connected radial and axial actuator targets. The radial actuator target features a cylindrical lateral surface. The axial actuator target features the first and the second end-facing surfaces. A radial pole is adapted to communicate a magnetic flux with the cylindrical lateral surface. Magnetically connected first and second axial poles are located axially on one side of the radial pole and adapted to communicate magnetic fluxes with the first and the second end-facing surfaces. The first axial pole, the second axial pole and the axial actuator target form a magnetic axial control circuit. The radial pole, the radial actuator target, the axial actuator target, the first axial pole and the second axial pole form the magnetic bias circuit. Superposition of magnetic fluxes in the axial control circuit and in the bias circuit results in an axial force acting on the axial actuator target.

Claims

1. An electromagnetic actuator configured to support a body to rotate about a rotational axis, the electromagnetic actuator comprising:

an axial actuator target affixed to the body, the axial actuator target having a first end-facing surface and a second end-facing surface;

a first axial pole residing apart from the body, the first axial pole adjacent the first end-facing surface of the axial actuator target and adapted to communicate magnetic flux across a gap with the first end-facing surface of the axial actuator target;

a second axial pole residing apart from the body, the second axial pole adjacent the second end-facing surface of the axial actuator target and adapted to communicate magnetic flux across a gap with the second end-facing surface of the axial actuator target, the first axial pole and the second axial pole magnetically coupled and cooperating with the axial actuator target to define an axial magnetic control circuit;

a radial actuator target affixed to the body, the radial actuator target having a lateral surface, the radial actuator target and the axial actuator target magnetically coupled to each other;

a radial pole residing apart from the body and located axially adjacent the first axial pole and on a side opposite the second axial pole, the radial pole adjacent the lateral surface of the radial actuator target and adapted to communicate a magnetic flux with the lateral surface of the radial actuator target and the first axial pole;

the axial actuator target, the radial actuator target, the radial pole, the first axial pole, and the second axial pole defining a magnetic bias circuit;

an axial control coil adapted to produce the magnetic flux in the axial magnetic control circuit; and

a compensation electrical coil concentric with the rotational axis of the body and located between the first axial pole and the radial pole.

2. The electromagnetic actuator of claim 1 wherein the radial pole is a first radial pole, and the electromagnetic actuator further comprises a second radial pole adjacent the lateral surface of the radial actuator target, magnetically coupled to the first radial pole and adapted to communicate the magnetic flux with the lateral surface of the radial actuator target, the first radial pole and at least one of the first axial pole or the second axial pole;

the axial actuator target, the radial actuator target, the first radial pole, the second radial pole, the first axial pole and the second axial pole defining a magnetic bias circuit; and

the first radial pole, the second radial pole and the radial actuator target defining a radial magnetic control circuit.

3. The electromagnetic actuator of claim 1 wherein the end-facing surface of the axial actuator target is substantially orthogonal to the rotational axis.

4. The electromagnetic actuator of claim 1, further comprising a permanent magnet configured to produce magnetic bias flux in the magnetic bias circuit, the permanent magnet configured to provide magnetic flux to the magnetic bias circuit.

5. The electromagnetic actuator of claim 2 further comprising a radial control coil wound around the radial pole and adapted to produce the magnetic flux in the radial magnetic control circuit.

6. The electromagnetic actuator of claim 1 wherein the magnetic flux entering the first and second end-facing surfaces of the axial actuator target exerts an axial force on the body.

7. The electromagnetic actuator of claim 2 wherein the magnetic fluxes entering the lateral surface of the radial actuator target exert radial forces on the body.

8. The electromagnetic actuator of claim 6 wherein the axial force is proportional to the magnetic flux in the axial magnetic control circuit.

9. The electromagnetic actuator of claim 7 wherein the radial forces are proportional to the magnetic fluxes in the radial magnetic control circuits.

10. The electromagnetic actuator of claim 1 wherein the leakage compensation electrical coil is energized with an electrical compensation current that is flowing around the rotational axis of the body in a direction opposite to the current in the axial control coil and which magnitude is selected to cancel or nearly cancel a leakage axial control magnetic flux in the radial pole.

11. The electromagnetic actuator of claim 10, wherein the magnitude of the electrical compensation current is a function of the current in the axial control coil and the axial position of the body.

12. The electromagnetic actuator of claim 10 wherein the electrical compensation coil is connected in series with the axial control coil so that a current direction in the electrical compensation coil is opposite to a current direction in the axial control coil and both coils are energized with current of the same magnitude.

13. A method for exerting an electromagnetic force on a body along a body axis, the method comprising:

directing a bias magnetic flux between a radial pole and a radial target residing on the body;

directing the bias magnetic flux within the body towards an axial actuator target affixed to the body and having first and second end-facing surfaces;

directing a first portion of the bias magnetic flux between a first end-facing surface of an axial target and a first axial pole and directing a second portion of the bias magnetic flux between a second end-facing surface of the axial target and a second axial pole;

directing an axial control magnetic flux to flow through the first axial pole, the first end-facing surface of the axial target, the second end-facing surface of the axial target, and the second axial pole;

wherein the axial control magnetic flux is generated by a current in a conductive axial control coil wound around the body axis, and wherein leakage magnetic flux in a radial pole is suppressed by a compensation magnetic flux generated by a current in a conductive leakage compensation coil wound around the body axis and located axially between the radial pole and a closest of either the first or the second axial poles.

14. An electric machine system comprising:

a stator;

a rotor having a rotational axis configured to move relative to the stator;

an electromagnetic actuator subassembly comprising;

a radial actuator target affixed to the rotor and having a lateral surface,

an axial actuator target rigidly affixed to the rotor and having first and second end-facing surfaces,

a first axial pole residing apart from the rotor, the first axial pole adjacent the first end-facing surface of the axial actuator target and adapted to communicate magnetic flux across a gap with the first end-facing surface of the actuator target,

a second axial pole residing apart from the rotor, the second axial pole adjacent the second end-facing surface of the axial actuator target and adapted to communicate magnetic flux with the second end-facing surface of the axial actuator target,

an axial backiron magnetically linking the first axial pole and the second axial pole;

the first axial pole, the second axial pole, the axial actuator target and the axial backiron forming an axial magnetic control circuit,

an axial control conductive coil adapted to produce a magnetic flux in the axial magnetic control circuit,

a plurality of radial poles residing apart from the rotor and located axially adjacent to the first axial pole and on a side opposite the second axial pole, the plurality of radial poles adjacent the lateral surface of the radial actuator target and adapted to communicate magnetic fluxes with the lateral surface of the radial actuator target, the radial actuator target and the plurality of radial poles defining a plurality of radial magnetic control circuits, the plurality of radial poles adapted to communicate magnetic fluxes with the radial actuator target and at least one of the first axial pole or the second axial pole, the rotor, the plurality of radial poles and at least one of the first axial pole or the second axial pole defining a magnetic bias circuit,

radial control conductive coils wound around the radial poles and adapted to produce the magnetic flux in the radial magnetic control circuit, and

a compensation electrical coil concentric with the rotational axis of the body and located between the first axial pole and the radial pole;

one or more position sensors configured to sense a position of the rotor; and

at least one control electronics package configured to control the magnetic fluxes in the axial magnetic control circuit and the radial magnetic control circuits.

15. The electric machine system of claim 14 wherein the rotor is coupled to an impeller.

16. The electric machine system of claim 14 wherein the rotor is coupled to a driver, the driver comprising at least one of a motor, an engine, or a turbine.

17. The electric machine system of claim 14 wherein the electronic control package is configured to control the magnetic fluxes in the axial and radial magnetic control circuits by energizing axial and radial control conductive coil with control currents.

18. The electric machine system of claim 17 wherein the magnetic fluxes exert electromagnetic forces on the actuator target.

19. The electric machine system of claim 18 wherein the electronic control package is further configured to energize the axial and radial control conductive coil with control currents in response to changes of signals from the position sensors so that the rotor is supported by electromagnetic forces without a mechanical contact with the stator.