Light sources incorporating light emitting diodes

• US 8,482,212 B1
• Filed: 09/30/2008
• Issued: 07/09/2013
• Est. Priority Date: 02/11/2000
• Status: Active Grant

• Current Assignee: Ilumisys Incorporated (Altair Engineering Incorporated)
• Original Assignee: Ilumisys Incorporated (Altair Engineering Incorporated)
• Inventors: Ivey, John, Timmermans, Jos, Raymond, Jean C.
• Primary Examiner(s): VU, DAVID HUNG
• Application Number:
  US12/242,033
• Time in Patent Office: 1,743 Days
• Field of Search: 315/291, 315/246, 315/247, 315/224, 315/185.R, 315/192
• US Class Current: 315/224
• CPC Class Codes: F21K 9/20 Light sources comprising attachment means
• CPC Class Codes: F21K 9/27 Retrofit light sources for lighting devices with two fittings for each light source, e.g. for substitution of fluorescent tubes
• CPC Class Codes: F21K 9/272 Details of end parts, i.e. the parts that connect the light source to a fitting; Arrangement of components within end parts F21K9/278 takes precedence
• CPC Class Codes: F21V 19/003 Fastening of light source holders, e.g. of circuit boards or substrates holding light sources
• CPC Class Codes: F21V 19/0085 at least one conductive element acting as a support means, e.g. resilient contact blades, piston-like contact
• CPC Class Codes: F21V 23/06 the elements being coupling devices , e.g. connectors
• CPC Class Codes: F21V 29/74 with fins or blades
• CPC Class Codes: F21V 29/86 Ceramics or glass
• CPC Class Codes: F21V 29/89 Metals
• CPC Class Codes: F21Y 2105/00 Planar light sources
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: F21Y 2115/15 Organic light-emitting diodes [OLED]
• CPC Class Codes: H01L 25/13 the devices being of a type provided for in group H01L33/00
• CPC Class Codes: H01L 2924/00 Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
• CPC Class Codes: H01L 2924/0002 Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
• CPC Class Codes: H05B 33/02 Details
• CPC Class Codes: H05B 45/30 Driver circuits
• CPC Class Codes: H05B 45/325 Pulse-width modulation [PWM]
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

A light source including at least one light emitting diode and, optionally, a housing portion surrounding the light emitting diode. The at least one light emitting diode can be an organic light-emitting diode sheet. The at least one light emitting diode is preferably enclosed in a housing portion comprising a hollow bulb-shaped portion formed of glass, plastic, etc. The housing portion can be filled partially or completely by a potting material. Alternatively, the housing portion can be formed of a potting material or a conformal coating material. At least one connector is coupled to the end of the housing portion. A power supply circuit supplies electrical current to the at least one light emitting diode through the connector.

Claims

1. A light source comprising:

a housing portion including, at least in part, a rigid substantially tubular structure;

a connector disposed at an end of the housing portion;

at least one light emitting diode mounted on a flexible substrate located in the housing, the at least one light emitting diode electrically coupled to the connector and the flexible substrate having a curved portion; and

a power supply circuit for supplying electrical current to the at least one light emitting diode, the power supply circuit electrically coupled to the connector, wherein the power supply circuit comprises a rectifier for converting AC to DC power, an electrical circuit that modulates the DC power from the rectifier and at least one current limiting circuit including an inductive element connected to an output of the electrical circuit that modulates the DC power and to an input of the at least one light emitting diode.

2. The light source according to claim 1 wherein the at least one light emitting diode mounted on the flexible substrate comprises a flexible organic light emitting diode sheet in contact with at least a portion of the housing portion and surrounded by at least a portion of the housing portion.

3. The light source according to claim 2 wherein the housing portion comprises a potting material and wherein the potting material is one of clear and tinted.

4. The light source according to claim 2 wherein the housing portion comprises a rigid hollow structure including at least one of glass and plastic.

5. The light source according to claim 2 wherein the connector comprises a first bi-pin electrical connector shaped to be coupled with a fluorescent light tube socket and wherein the housing portion is substantially tubular, the light source further comprising:

a second bi-pin electrical connector disposed at an opposing end of the hollow tube from the first bi-pin electrical connector, the second bi-pin electrical connector shaped to be coupled with a fluorescent light tube socket.

6. The light source according to claim 1 wherein the at least one light emitting diode comprises a plurality of light emitting diodes and the flexible substrate comprises a flexible circuit board.

7. The light source according to claim 6 wherein the connector comprises a first bi-pin electrical connector shaped to be coupled with a fluorescent light tube socket and wherein an outer surface of the housing portion is tubular-shaped, the light source further comprising:

a second bi-pin electrical connector disposed at an opposing end of the hollow tube from the first bi-pin electrical connector, the second bi-pin electrical connector shaped to be coupled with a fluorescent light tube socket.

8. The light source according to claim 6, further comprising:

a heat sink extending from the flexible circuit board to dissipate heat.

9. The light source according to claim 1 wherein the at least one light emitting diode comprises a plurality of light emitting diodes and the flexible substrate comprises a flexible circuit board;

and wherein the light source further comprises;

a heat sink extending from the flexible circuit board to dissipate heat.

10. The light source according to claim 9 wherein the heat sink is integral with the flexible circuit board.

11. The light source according to claim 1 wherein the at least one light emitting diode is at least one organic light emitting diode sheet.

12. The light source according to claim 11 wherein the at least one organic light emitting diode sheet mounted on the flexible substrate is a single flexible sheet.

13. The light source according to claim 11 wherein the connector comprises a first bi-pin electrical connector shaped to be coupled with a fluorescent light tube socket, the light source further comprising:

a second bi-pin electrical connector disposed at an opposing end of the circuit board from the first bi-pin electrical connector, the second bi-pin electrical connector shaped to be coupled with a fluorescent light tube socket.

14. The light source according to claim 11 wherein the at least one light emitting diode is exposed to an ambient environment external of the light source.

15. The light source according to claim 1 wherein the electrical circuit comprises a pulse width modulator.

16. The light source according to claim 1 wherein the at least one light emitting diode is a plurality of serially-arranged light emitting diodes.

17. The light source according to claim 1 wherein the at least one light emitting diode comprises a plurality of LEDs arranged in spaced apart groups of LEDs wherein a spacing between LEDs in each group is less than a spacing between centers of adjacent groups.