Liquid level and composition sensing systems and methods using EMF wave propagation

• US 8,482,298 B2
• Filed: 05/08/2007
• Issued: 07/09/2013
• Est. Priority Date: 12/18/2006
• Status: Active Grant

• Current Assignee: Schrader Electronics Limited (Sensata Technologies Holding Plc)
• Original Assignee: Schrader Electronics Limited (Sensata Technologies Holding Plc)
• Inventors: Boudaoud, Idir, Page, Adrian M., McCall, Alan Kenneth
• Primary Examiner(s): Koval, Melissa
• Assistant Examiner(s): HOQUE, FARHANA AKHTER
• Application Number:
  US11/800,965
• Publication Number:
  US 20080143345A1
• Time in Patent Office: 2,254 Days
• Field of Search: 324/652, 324/654, 324/601, 324/644, 73290-334, 73/530.1, 73/10.6, 73/240.2
• US Class Current: 324/652
• CPC Class Codes: F01N 2610/02 the substance being ammonia or urea
• CPC Class Codes: F01N 2610/1406 Storage means for substances, e.g. tanks or reservoirs
• CPC Class Codes: F01N 3/206 Adding periodically or continuously substances to exhaust gases for promoting purification, e.g. catalytic material in liquid form, NOx reducing agents F01N3/2066 takes precedence
• CPC Class Codes: F02D 2200/0611 Fuel type, fuel composition or fuel quality
• CPC Class Codes: G01F 23/266 measuring circuits therefor
• CPC Class Codes: G01N 27/04 by investigating resistance
• CPC Class Codes: G01N 27/221 by investigating the dielectric properties using microwaves G01N22/00; measuring loss factors or dielectric constants per se G01R27/26
• CPC Class Codes: G01N 33/22 Fuels, explosives liquid hydrocarbons G01N33/28
• CPC Class Codes: G01N 33/2852 alcohol/fuel mixtures
• CPC Class Codes: Y02A 50/20 Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

Abstract

An automotive urea solution monitoring device is deployed in conjunction with the urea tank of a selective catalytic reduction vehicle. An RF signal of a constant frequency may be generated across a resonant circuit, which may be comprised of an inductor and a PCB trace capacitor, or the like. Electromagnetic radiation is propagated into the automotive urea solution in the urea tank. The conductivity and dielectric properties of the liquid change the impedance of the discrete/trace capacitor and or the discrete/trace inductor. These changes are proportional to ammonia content, temperature, and/or level of the automotive urea solution in the urea tank and are preferably detected by a microcontroller, or the like, and then transmitted to a selective catalytic reduction vehicle engine management system, or the like.

Claims

1. A method comprising:

generating an RF signal at an operating frequency;

coupling the RF signal to a resonant circuit, the resonant circuit having a resonant frequency and including an inductor positioned proximate to urea in a tank;

calibrating the operating frequency of the RF signal to compensate for physical and/or electrical properties of said tank;

measuring a change in an electrical parameter associated with the resonant circuit caused by a variation in at least one property of the urea proximate to the inductor;

determining a fluid level and at least one property of the urea based on the change in the electrical parameter associated with the resonant circuit; and

transmitting the fluid level and at least one property of the urea to an external device.

2. The method of claim 1, wherein said RF signal is substantially sinusoidal and has a constant frequency.

3. The method of claim 1 wherein said resonant circuit is a series-resonant inductor, capacitor, resistor circuit.

4. The method of claim 1 wherein said resonant circuit is a parallel-resonant inductor, capacitor, resistor circuit.

5. The method of claim 1 further comprising placing an inductor of said resonant circuit in close proximity to said tank, causing electromagnetic radiation to propagate into a space defined within said tank, whereby the urea in said tank acts as an electrical load to said series resonant circuit in a manner proportionate to the constituents of said urea in said tank.

6. The method of claim 1 wherein the at least one property of the urea is an electrical property and the measured change in the electrical parameter is a function of a variation in the electrical property of the urea.

7. The method of claim 1 wherein the urea is an automotive urea solution and variation in said property is a function of urea composition.

8. The method of claim 1 wherein the urea is an automotive urea solution and the variation in said property is a function of the ammonia concentration in the automotive urea solution.

9. The method of claim 8, further comprising compensating said measured change or said at least one property of the liquid to adjust an ammonia concentration measurement for changes in ambient temperature.

10. The method of claim 8, further comprising compensating said measured change or said at least one property of the liquid to adjust an ammonia concentration measurement for changes in temperature of the liquid.

11. The method of claim 1 wherein the urea is a liquid automotive urea solution and the variation in said property is a function of the level of the automotive urea solution in said tank.

12. The method of claim 1, wherein said measuring comprises measuring a change in voltage at the resonant circuit.

13. The method of claim 1, wherein said measuring comprises measuring a change in the resonant frequency of the resonant circuit.

14. The method of claim 1, wherein the operating frequency is calibrated automatically.

15. The method of claim 14, wherein said calibrating the operating frequency comprises sweeping between a range of a frequencies, from a first frequency to a second frequency, to identify said operating signal within said range and measuring a parameter of a resonant circuit from said operating frequency.

16. The method of claim 15 wherein the measured parameter includes the resonant frequency of the resonant circuit.

17. The method of claim 15 wherein the measured parameter includes the amplitude of the resonant frequency of the resonant circuit.

18. The method of claim 1, further comprising convering the measured change to a value representing a concentration of ammonia in said urea.

19. The method of claim 1, wherein said at least one property of the urea comprises a change in concentration, and a change in level of the urea solution.