Mechanisms for detecting exposure to water in an electronic device

• US 8,482,305 B2
• Filed: 08/11/2010
• Issued: 07/09/2013
• Est. Priority Date: 08/11/2010
• Status: Active Grant

• Current Assignee: Apple Inc.
• Original Assignee: Apple Inc.
• Inventors: Johnson, Timothy M.
• Primary Examiner(s): NATALINI, JEFF WILLIAM
• Application Number:
  US12/854,712
• Publication Number:
  US 20120038374A1
• Time in Patent Office: 1,063 Days
• Field of Search: 324/694
• US Class Current: 324/694
• CPC Class Codes: G01M 3/045 with electrical detection means
• CPC Class Codes: G01N 27/048 for determining moisture content of the material

Abstract

A component carrier has formed therein a water sensor, having a first patterned conductor piece formed in a metal layer of the component carrier and a bridge being an amount of water-soluble conductive glue filling an electrically insulating gap between the patterned conductor piece and another conductor in the carrier. This forms a conductive path between the patterned conductor piece and the another conductor. A sensing circuit is coupled to detect changes in impedance of the path. In another embodiment, a discrete component has a pair of terminals with a bridge being an amount of water-soluble conductive glue filling the electrically insulating gap between the terminals to form a conductive path whose impedance changes in response to coming into contact with a sufficient amount of water. Other embodiments are also described and claimed.

Claims

1. An electronic device comprising:

a component carrier having formed therein a first water sensor, the first water sensor having a first patterned conductor piece formed in a metal layer of the component carrier and a bridge being an amount of water-soluble conductive glue filling an electrically insulating gap between the first patterned conductor piece and another conductor in the component carrier to form a conductive path between the first patterned conductor piece and the another conductor, wherein the conductive path dissolves and an open circuit forms between the first patterned conductor piece and the another conductor in response to exposure of the bridge to water; and

a sensing circuit coupled to the first patterned conductor piece and the another conductor to detect changes in impedance of the path.

2. The electronic device of claim 1 wherein the component carrier is a rigid printed wiring board (PWB), and the another conductor is a further patterned conductor piece formed in a metal layer of the PWB.

3. The electronic device of claim 1 wherein the component carrier is a flex substrate circuit, and the another conductor is a further patterned conductor piece formed in a metal layer of the flex circuit.

4. The electronic device of claim 1 wherein the another conductor is a metal fastener attached to the component carrier.

5. The electronic device of claim 1 wherein the another conductor is a second patterned conductor piece formed in the same outermost metal layer of the carrier as the first patterned conductor piece.

6. The electronic device of claim 1 wherein the conductive path has an original dry state impedance when the bridge is dry and a different, wet state impedance when the bridge is wet, wherein the wet state impedance is greater than the dry state impedance.

7. The electronic device of claim 6 wherein the first water sensor is such that once the bridge has been immersed in water, the impedance of the conductive path does not re-form when the water has later evaporated from the bridge.

8. The electronic device of claim 6 wherein the sensing circuit to compare a measured voltage drop or impedance covering the conductive path, to an expected value, and record the measured voltage drop or impedance as a dry state impedance parameter of the conductive path.

9. The electronic device of claim 1 wherein the sensing circuit is to, in response to detecting a change in impedance of the path, signal an alert to a data processor that logs water exposure events in the electronic device.

10. The electronic device of claim 1 further comprising:

a second water sensor having a first patterned conductor piece formed in the carrier and a bridge being an amount of water soluble conductive glue filling an electrically insulating gap between the first patterned conductor piece and another conductor to form a conductive path,

wherein the conductive paths of the first and second water sensors are coupled in series with the sensing circuit so that the sensing circuit responds to a change in impedance of any one of the conductive paths.

11. The electronic device of claim 1 wherein the conductive path has a first impedance when the bridge has not been exposed to water, and a second impedance when the bridge has been exposed to water, the second impedance greater than the first impedance.

12. A method for manufacturing an electronic device, comprising:

depositing an amount of water-soluble conductive glue onto a component carrier of the device to fill an electrically insulating gap between a first patterned conductor piece and another conductor in the carrier to form a conductive bridge that connects the first patterned conductor piece and the another conductor, wherein the conductive bridge dissolves and an open circuit forms between the first patterned conductor piece and the another conductor in response to exposure of the bridge to water, thereby forming a water sensor; and

installing a sensing circuit on the carrier coupled to the first patterned conductor piece and the another conductor, wherein the sensing circuit is to detect a change in impedance of the conductive bridge caused by immersion of the bridge in water.

13. The method of claim 12 further comprising:

setting a threshold value for the sensing circuit that defines a water exposure event for the water sensor, wherein the sensing circuitry is to apply a current to the water sensor and compare an output value of the water sensor to the threshold value to determine whether to signal a water exposure event.

14. An electronic device comprising:

a component carrier having a plurality of water sensors formed therein, each water sensor having a pair of patterned conductor pieces formed in the carrier and a bridge being an amount of water-soluble conductive glue filling an electrically insulating gap between the pair to form a respective conductive path that connects the pair, wherein the respective conductive path dissolves and an open circuit forms between the pair in response to exposure of the bridge to water, the respective conductive paths being connected as a randomly accessible sensor array; and

a selection and sensing circuit coupled to the randomly accessible sensor array, to pass a current through any one of the respective conductive paths at a time and then detect a change in impedance therein, the selection and sensing circuit to, in response to detecting the change in impedance, signal an alert to a data processor that evaluates and logs water exposure events in the device.

15. The electronic device of claim 14 wherein the selection and sensing circuit is to receive a sensor selection from a data processor and decode the selection into respective column and row select lines of the array and then activate the respective column and row select lines to pass a current through a respective one of the water sensors only.

16. The electronic device of claim 14 wherein the respective conductive path has an original dry state impedance when the bridge is dry and a different, wet state impedance when the bridge is wet, wherein the wet state impedance is greater than the dry state impedance.

17. The electronic device of claim 16 wherein the water sensor is such that once the bridge has been immersed in water, the impedance of the conductive path does not re-form when the water has later evaporated from the bridge.

18. The electronic device of claim 14 wherein the respective conductive path has a first impedance when the bridge has not been exposed to water, and a second impedance when the bridge has been exposed to water, the second impedance greater than the first impedance.

19. An electronic device comprising:

a component carrier having a plurality of components installed thereon including (1) a discrete water sensor component, the discrete water sensor component having a pair of terminals and a bridge being an amount of water-soluble conductive glue filling an electrically insulating gap between the pair to form a conductive path that connects the pair, wherein the respective conductive path dissolves and an open circuit forms between the pair in response to exposure of the bridge to water, and (2) a sensing circuit coupled to the terminals of the discrete water sensor component, to detect a change in impedance of the path and in response signal a water exposure alert.

20. The electronic device of claim 19 wherein the conductive path has a first impedance when the bridge has not been exposed to water, and a second impedance when the bridge has been exposed to water, the second impedance greater than the first impedance.